1 BROOKHAVEN SCIENCE ASSOCIATES NSLS – II CFAC Review Conventional Facilities Method of Accomplishment Marty Fallier Director for Conventional Facilities National Synchrotron Light Source – II Project October 18, 2006

2 BROOKHAVEN SCIENCE ASSOCIATES Outline CF Organization Design Activities Construction Packages Procurement Methodology (covered by D. Dale) Construction Management ESH Management Commissioning

3 BROOKHAVEN SCIENCE ASSOCIATES Conventional Facilities Organization Director Conventional Facilities Marty Fallier Conventional Facilities Engineering Staff & WBS Managers Design A/E T-I, I, III TBD [C] Deputy Director Conventional Facilities TBD Commissioning Contractor TBD [C] CF Project Architect TBD CF Mech. Engineer TBD CF Civil/Struct. Engr. TBD CF Elect. Engineer TBD Plant EngineeringECS Support Team J. Mills [M] PE Project Architect T. McEvaddy [M] PE Mech. Engineer G. Leskody [M] PE Civil/Struct. Engr. T. Joos [M] PE Elect. Engineer D. Danseglio [M] PE Sr Mech. Engineer C. Channing [M] PE Trade Shop Support – Various [M] Design A/E Subconsultants [C] Construction Manager Agent CM – TBD [C] Site Prep Contractor [C] Precast Contractor [C] Ring Bldg Contractor [C] CHW Contractor [C] [M] – Matrixed [C] - Contracted

4 BROOKHAVEN SCIENCE ASSOCIATES Conventional Facilities WBS

5 BROOKHAVEN SCIENCE ASSOCIATES Design Activities CF design will be by competitively selected A/E A/E selection underway – contract ready for award prior to CD-1 Will perform T-I & II with option for T-III support Responsible for design of all bldgs and utilities Must design to cost & provide construction estimates Design for LEED certification PE Engineering & Construction Services will provide design & utility coordination support Provide interface for existing utility systems Provide QA review and verification of compliance with BNL stds Coordinate BNL trade craft support during design and construction

6 BROOKHAVEN SCIENCE ASSOCIATES Design Activities cont ’ d Construction Manager will be competitively selected Contract award planned for early in T-I Will be an agent CM contract Provide constructability review, independent estimate, value engineering and market analysis support Will provide services during T-I &II design Commisioning agent will be competitively selected Contract award in T-I Provide HVAC and I&C design review Prepare Cx plan

7 BROOKHAVEN SCIENCE ASSOCIATES Construction Packages Pre-cast shield-wall early procurement – during T-II Enables reduction in Ring bldg construction duration Potential for better QA on shieldwall – uniform density Need to verify cost and structural tradeoffs are acceptablre during T-I Site Preparation early procurement – during T-II Enables reduction in Ring bldg construction duration Reduces risk associated with existing site conditions Provides more time to deal with unforseen earthwork issues Provides longer settlement & compaction time

8 BROOKHAVEN SCIENCE ASSOCIATES Construction Packages cont ’ d Ring Bldg/CLOB/LOB contract Work will be phased to support accelerator installation schedule Package will be as self contained as possible Should include CHW piping, process water clg tower & LN2 system Chilled Water Plant Expansion Expansion contract shared with Lab 3 chillers for NSLS II, 1 for BNL Integrated Control & Communication Could be performed by tech group or ctrls contractor Standard Equipment Several OFE items & furnish and install contracts

9 BROOKHAVEN SCIENCE ASSOCIATES Construction Management NSLS II WBS Managers responsible for performance CM will provide field inspection and coordination services Oversight of contractor performance of contract QA, Construction safety, testing, schedule, RFI ’ s, CO ’ s, Invoice review A/E will provide home office support Engineer of record, shop dwg review, ECN ’ s, periodic inspection, RFI ’ s PE Engineering and construction Services and Trade crafts Utility interconnect support, shutdowns, start-ups, permits Cx contractor - checkout and startup of systems Document test results & performance, training & documentation for operating staff, info for LEED certification

10 BROOKHAVEN SCIENCE ASSOCIATES ESH Management CF has the following responsibilities for ESH during the project: Design to code and include engineered safety features to mitigate hazards identified in PHA Coordinate review and input to design by ESH SME ’ s Comply with environmental regulations and stay within operating envelope of the NEPA review (EA) and FONSI Incorporate sustainable design features and maximize sustainability within budget and operational limits (LEED Certification & possible silver rating) Select contractors that have above average safety performance Implement an effective construction safety program with 0 injury goal Document and test all systems to verify safe and efficient performance

11 BROOKHAVEN SCIENCE ASSOCIATES Commissioning Cx contractor - Implements commissioning plan during construction Periodic site visits during installation Document test results & performance Follow thru on non-compliant results Prepares training & documentation for operating staff Provides info for LEED certification Provides post operation follow-up to verify performance NSLS II CF Team Assures As-built documents & system tests are completed Verifies operating & maintenance documents prepared & staff trained Coordinates beneficial occupancy Supports Operational Readiness as Accelerator & Exp. Systems are completed