Evaluation of Non-Traditional Sources of Cooling Water Sujoy Roy and Michael DiFilippo Tetra Tech Inc, Lafayette, CA and MND Consulting, Berkeley, CA EPRI.

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Presentation transcript:

Evaluation of Non-Traditional Sources of Cooling Water Sujoy Roy and Michael DiFilippo Tetra Tech Inc, Lafayette, CA and MND Consulting, Berkeley, CA EPRI Workshop on Advanced Cooling Technologies Charlotte, July 9, 2008

Non-Traditional Sources Considered Reclaimed wastewater Agricultural drainage Brackish or saline groundwater Produced water from oil and gas operations Other industrial waste streams; water from mining operations -Focus of an EPRI Technical Report, Use of Alternate Water Sources for Power Plant Cooling, , March 2008

Evaluation Steps

Reclaimed Municipal Wastewater Use Potential Assumes cooling water need = 600 gal/MW-hr

Agricultural Return Water Use Potential Assumes cooling water need = 600 gal/MW-hr

Depth to Saline Groundwater (USGS, 1965)

Water Quality Concerns Related to material compatibility, scale formation, and potential discharge limitations Reclaimed wastewater: potential presence of pathogens, even though the water is disinfected, ammonia, nutrients Agricultural drainage: TDS, pesticides, nutrients Saline groundwater, produced water: TDS, trace elements

Determine required treatment and/or plant modifications Determine source availability Evaluate materials of construction compatibility Calculate cooling tower cycles for untreated blend Ammonia High Chlorides Sulfides High TDS Evaluate constituent removal Any environmental concerns Modify plant equipment Combination of both Insufficient supply not feasible Evaluate chemical composition Criterion 2: Is it feasible to incorporate the water into the plant cooling system? Criterion 1: Is the water usable for cooling? Process applicability Environmental concerns Flow Chemistry Evaluate treatability with existing and/or new equipment Calculate costs to integrate new source Treatment required for new source No Yes Decision Logic for Evaluating Non-Traditional Water Sources

Material Compatibility Issues Component Material Chemical Constituent Acceptable Range Stainless SteelChloride < 1,000 – 1,200 mg/l Copper Alloys Ammonia < 2 mg/l Sulfide < 3 – 5 mg/l Carbon Steel Pipe, RebarTDS < 2,000 – 3,000 mg/l ConcreteSulfate < 2,000 – 3,000 mg/l

Case Study with EPRI Reference Criteria

Treatment Processes Required When Reference Criteria Exceeded Ion exchange: for removal of specific ions, TDS Reverse osmosis: for removal of all dissolved constituents Lime softener: for reducing calcium and magnesium

Pipeline Transportation Costs Large body of experience from the water and wastewater industry EPA guides available for making planning level estimates of material, pumping, and installation costs as a function of flow volume and distance

Regulatory Requirements and Related Issues Key regulatory concern related to reclaimed water use is the migration of pathogens in aerosols emitted by cooling towers; requires treatment, monitoring, biocide residual, setback distances from cooling towers, etc. Fewer specific regulations for other water sources at present Need long-term contracting arrangement for water supply For most municipalities that supply reclaimed water, there is a cost, typically $1-2 per 1,000 gallons

Summary In principle, a significant fraction of new thermoelectric cooling water needs could be met through non-traditional sources Reclaimed municipal wastewater is the most commonly degraded water source (localized, relatively stable resource); where transportation costs are significant, other options may be considered Sources such as oil and gas produced water, or mine pool water have been studied, but there are only a few documented examples of their use