Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat exchangers (ch.11) Next two weeks
Example 1 R-22 condensing temp of 30 °C and evaporating temp of 0°C Determine a) q carnot w carnot b) COP carnot c) η R
Example 2 R-22 condensing temp of 60 °C and evaporating temp of 0°C Determine the η R
Example 3 Two stage compressor R-22 condensing temp of 60 °C Evaporating temp of compressor A 30°C and for compressor B 0°C. Determine the η R Assume that condenser temperature for compressor B is the same like evaporation temperature of compressor A
Systems: residential Indoor Air Outdoor Air
System components Large building system Plate heat exchanger Water form cooling tower Water to cooling tower 6oC6oC11 o C Water to building Water from building 25 o C 35 o C
Chiller
Compressors
Compressor Workhorse of the system Several types – all compress gas with varying degrees of efficiency Far from isentropic (our assumption earlier) W shaft = work done by shaft W elec = electric power requirements
Reciprocating compressor
Reciprocating Compressor Figures 4.4, 4.6
Reciprocating Piston compressing volume PV n = constant = C For all stages, if we assume no heat transfer Can measure n, but dependent on many factors Often use isentropic n in absence of better values R-12 n =1.07 R-22 n = 1.12 R-717 n = 1.29
Rotary Compressors Higher efficiency, lower noise and vibration Cylinder rotating eccentrically in side housing
Rotary Compressor
Scroll Compressors One scroll is fixed The other scroll “wobbles” inside compressing refrigerant Often requires heat transfer from refrigerant to cool scrolls
Scroll compressor »
Scroll Compressors Constant displacement Higher efficiency, but harder to manufacture Close tolerance between scrolls Ugly to analyze – see text for details
Screw compressor »
Screw Compressors Rotating meshed screws One or two screws
Summary Many compressors available ASHRAE Handbook is good source of more detailed information Very large industry
Expansion Valves Throttles the refrigerant from condenser temperature to evaporator temperature Connected to evaporator superheat Increased compressor power consumption Decreased pumping capacity Increased discharge temperature Can do it with a fixed orifice (pressure reducing device), but does not guarantee evaporator pressure
Thermostatic Expansion Valve (TXV) Variable refrigerant flow to maintain desired superheat
AEV Maintains constant evaporator pressure by increasing flow as load decreases
Summary Expansion valves make a big difference in refrigeration system performance Trade-offs Cost, refrigerant amount Complexity/moving parts
Refrigerants
What are desirable properties of refrigerants? Pressure and boiling point Critical temperature Latent heat of vaporization Heat transfer properties Viscosity Stability
In Addition…. Toxicity Flammability Ozone-depletion Greenhouse potential Cost Leak detection Oil solubility Water solubility
Refrigerants What does R-12 mean? ASHRAE classifications From right to left ← # fluorine atoms # hydrogen atoms +1 # C atoms – 1 (omit if zero) # C=C double bonds (omit if zero) B at end means bromine instead of chlorine a or b at end means different isomer
Refrigerant Conventions Mixtures show mass fractions Zeotropic mixtures Change composition/saturation temperature as they change phase at a constant pressure Azeotropic mixtures Behaves as a monolithic substance Composition stays same as phase changes
Inorganic Refrigerants Ammonia (R717) Boiling point? Critical temp = 271 °F Freezing temp = -108 °F Latent heat of vaporization? Small compressors Excellent heat transfer capabilities Not particularly flammable But…
Carbon Dioxide (R744) Cheap, non-toxic, non-flammable Critical temp? Huge operating pressures
Water (R718) Two main disadvantages? ASHRAE Handbook of Fundamentals Ch. 20
Water in refrigerant Water + Halocarbon Refrigerant = (strong) acids or bases Corrosion Solubility Free water freezes on expansion valves Use a dryer (desiccant) Keep the system dry during installation/maintenance
Oil Miscible refrigerants High enough velocity to limit deposition Especially in evaporator Immiscible refrigerants Use a separator to keep oil contained in compressor Intermediate
The Moral of the Story No ideal refrigerants Always compromising on one or more criteria
HW3 Five problems: 1) Book: 3.1, 2) Book: 3.5, 3) Solve 3. 5 for ammonia, 4) Same like 3.5 for R22 with no intercooler 5) Finish example problem 3 (two cycle and two compressors) for ammonia. Deadline: 03/11 in class.