Burners TRAining CEntre
RESIDENTIAL GAS BURNERS R D B R D B series GOALS: KEEP STRONG OUR POSITION ON RESIDENTIAL GAS BURNERS DEDICATED TO OEM’s MARKET AND REPLACEMENT COMPLETE RANGE OF PERFORMANCES: –EN 676 –LOW NOx –ALL KIND OF GASES G20, G21, G25, LPG (by a KIT) –BOTH CONVENTIONAL FLUE (CF) & BALANCE FLUE (BF)
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series MAIN FEATURES: AIR FLOW AIR PASSAGES DESIGNED TO OBTAIN: –SMALL DIMENSIONS, BUT HIGH PRESSURE –LOW NOISE –FINEST SETUP –EASY MATCHING WITH BOILERS –PERFECT BALANCE FLUE
Burners TRAining CEntre AIR PASSAGES DESIGNED TO OBTAIN: SMALL DIMENSIONS, BUT BIG PRESSURE COMPARISON RESIDENTIAL GAS BURNERS R D B R D B series
Burners TRAining CEntre EN R 40 GS 5 AIR PASSAGES DESIGNED TO OBTAIN: SMALL DIMENSIONS, BUT BIG PRESSURE RDB 1S
Burners TRAining CEntre AIR PASSAGES DESIGNED TO OBTAIN: LOW NOISE RESIDENTIAL GAS BURNERS R D B R D B series
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series FINE AIR ADJUSTEMENT
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series FINE AIR ADJUSTEMENT
Burners TRAining CEntre
RESIDENTIAL GAS BURNERS R D B R D B series
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series MAIN COMPONENTS CONTROL BOX LMG 25.33OB27
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series CONTROL BOX LMG25.33OB27 FEATURES: #UndervoltageAC 160 V #Electrical polarity must be respected #Flame signals:operation reliable value min 2µA at beginning max value 0.5µA #El. supply230 VAC % Hz
Burners TRAining CEntre RESIDENTIAL GAS BURNERS R D B R D B series Control program in the event of fault: If a fault occurs, all outputs will immediately be deactivated (< 1 s) On restoration of power, a restart will be made with the full program sequence If the operating voltage drops below the undervoltage threshold, a restart will be made with the full program sequence If there is a premature faulty flame signal Lockout If the contact of the air pressure monitor «LP» has welded in the working position, start up will be prevented and, after 65 seconds, lockout initiated If the contact of the air pressure monitor «LP» has welded in the idle position: lockout at after 52.5 seconds If the burner does not ignite by the end of safety time Lockout If flame is lost during operation: Three repetitions Lockout: Lockout cannot be changed and takes place 10 seconds after safety shutdown. A main voltage failure during that period of time wil lead to a restart. Resetting: When never lockout occurs, the burner control can immediately be reset. To do this, keep the lockout reset button depressed for a minimum of 0.5 seconds and a maximum of 3 seconds!
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N N ? 8 REMOTE RESET IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT ELECTRICAL MODE OPERATION
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE 0” open the gas first...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE 0” open the gas first...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE 0” …waiting time...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …waiting time ”
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-purge begins ”
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-purge... …air pressure grows... …the air pressure switch moves...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-purge ” …max time for the air pressure switch to move...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-purge...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-ignition.. min 37.5”
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-ignition.. min 37.5”
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …pre-ignition.. …2”...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …ignition.. …2”...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …ignition..
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …ignition.. …the flame signal must be detected within 3”...
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT STARTING PROCEDURE …ignition..
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT OPERATION
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT BURNER OFF
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT BURNER OFF
Burners TRAining CEntre N L2 L PG M LINE F1 LOAD XP2 XP3 X2 X3 VSV1 BLUE W. BLACK BROWN RED PA 4 N N N XP1 X1 TS TL L N IGN. TRANSFORMER THERMOSTAT GAS VALVE FLAME SIGNAL REMOTE RESET AIR P.SWITCH FAN MOTOR LOCK OUT BURNER OFF
Burners TRAining CEntre Operating concept Burner control has initiated lockout Red fault LED on ResetPress lockout reset button for s Diagnosis of cause of fault– Wait > 10 s – Press lockout reset button for > 3 s – Read blink code of red fault LED «Error code table A» Burner control in operation Green flame signal LED on RestartPress lockout reset button for s Read flame establishment time– Press lockout reset button for > 3 s – Read blink code of green flame signal «Code table B» SELF-DIAGNOSTIC
Burners TRAining CEntre Error code table A Blink code Possible cause 2 x No establishment of flame at the end of «TSA» – Faulty or soiled detector electrode – Faulty or soiled fuel valves – Poor adjustment of burner 3 x Air pressure monitor does not close – «LP» faulty – «LP» incorrectly adjusted – Fan motor does not run 4 x Air pressure monitor does not open or extraneous light on burner startup – «LP» faulty – «LP» incorrectly adjusted 5 x Extraneous light during pre-purging – Or internal device fault 7 x Loss of flame during operation – Poor adjustment of burner – Faulty or soiled fuel valves – Short-circuit between detector electrode and ground x ; Free
Burners TRAining CEntre Error code table A Blink code Possible cause 18 x Air pressure monitor opens during pre- purging or operation – «LP» incorrectly adjusted – Four times loss of flame during operation 19 x Faulty output contact – Wiring error – External power supply on output terminal 20 x Internal device fault
Burners TRAining CEntre Code table B Blink code Flame establishment (limit 3 s) 1 x 0.4 s 0.4 s 2 x 0.8 s 0.8 s 7 x 2.8 s 2.8 s
Burners TRAining CEntre GAS LINE (both natural gas & LPG) VALVE GROUP MBDLE 055 D A B C 1. Microfilter 2. Inlet P1 (max 65 mbar) 3. Housing 4. Spring, gas pressure regulator 5. Diaphragms, gas pressure regulator 6. Cover (side, left) 7. Nozzle 8. Outlet P3 (3 ÷ 15 mbar) 9. Main flow restrictor 10. Start gas restrictor 11. Damper 12. Central chamber connection 13. Servopressure regulator 14. Adjustment screw - main flow 15. Reference value adjustment device - pressure regulator 16. Adjustment screw - start flow 17. Solenoid housing V1, V2 18. Electrical connection D The gas flow is released through chambers A, B, C and D of the GasMultiBloc. V1V2
Burners TRAining CEntre Performance can be adjusted Time cannot be adjusted
Burners TRAining CEntre Natural gas V gas used = V natural gas x f
Burners TRAining CEntre