CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable.

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Presentation transcript:

CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable version 10/2010

CONNECTORS, CABLES & SOLUTIONS Main features  360° EMI/RFI shielding achieved with special crimp flange system  Torsion- and vibration-proof cable strain relief due to hexagonal crimp on crimp sleeve  Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder  3 versions for the cable diameter: 6,6mm, 7,3mm and 8,3mm  Very compact dimensions: ovarall diameter 16mm I-Net M12 Field Crimp Industrial Ethernet (D-Code) : M12 connector field attachable

CONNECTORS, CABLES & SOLUTIONS Main features  Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder I-Net M12 Feld Crimp Industrial Ethernet (D-Code) : Male connector

CONNECTORS, CABLES & SOLUTIONS Main features  Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder I-Net M12 Feld Crimp Industrial Ethernet (D-Code) : Female connector

CONNECTORS, CABLES & SOLUTIONS  Fit cable grommet and pre-assmbled nut-crimp flange unit on cable  3-level cable stripping (shown with cable Huber+Suhner RADOX RailCat CAT 5 4xAWG22)  Braid of shield opened and arranged in circle shape Industrial Ethernet M12 connector with D-coding: railway cable versio Assembly step 1: Pre-assembly and cable preparation

CONNECTORS, CABLES & SOLUTIONS  Mount crimp flange with according mounting tool  Position contact holder Industrial Ethernet M12 connector with D-coding: railway cable version Assembly step 2 : crimp flange and locking nut pre-assembly

CONNECTORS, CABLES & SOLUTIONS  Strip off single conductors  Crimp of turned 1,0mm contacts (closed crimp ferrule) in 2 versions :AWG 22 and AWG 20 Industrial Ethernet M12 connector with D-coding: railway cable version Assembly step 3 : conductor strip off and crimp of contacts

CONNECTORS, CABLES & SOLUTIONS  Pre-orientation of single wires to according cavity position  Snap-on locking of contact holder on crimp flange  Easy snap-in of contacts with harnessed wires in Ω-shape slot in contact holder Industrial Ethernet M12 connector with D-coding:railway cable version Assembly step 3: contact holder

CONNECTORS, CABLES & SOLUTIONS  Assembly of pre-harnessed cable assembly in front connector unit  Coding between contact holder and contact body insert  Screw locking of pre-harnessed cable assembly and front connector unit Industrial Ethernet M12 connector with D-coding: railway cable version assembly step 4: pre-harnessed cable assembly mounted in front connector unit

CONNECTORS, CABLES & SOLUTIONS  Hexagonal crimp of crimp sleeve (cylindrial shape at the end of crimp sleeve)  Assembly of cable grommet Industrial Ethernet M12 connector with D-coding:railway cable version assembly: final step

CONNECTORS, CABLES & SOLUTIONS Industrial Ethernet M12 connector with D-coding: main dimensions

CONNECTORS, CABLES & SOLUTIONS Industrial Ethernet M12 connector with D-coding: Part numbers Male connectors Female connectros

CONNECTORS, CABLES & SOLUTIONS Industrial Ethernet M12 connectors with D-coding:tools Crimp tool for turned contacts Hand crimp tool: TMCGK Positioner:TMC-P12D Crimp tool for crimp sleeve and for Duo crimp inserts (evaluation stage) (contact + crimp sleeve) Hand crimp tool: TMDC Crimp inserts:6,6mm cable: CEH085 7,3mm cable: CEH090 6,6mm cable: CEH100