Switching Power Supply Component Selection

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Presentation transcript:

Switching Power Supply Component Selection 7.1d Capacitor Selection – High Frequency Ripple

Source of High Frequency Output Noise Buck Low Pass Filter Parasitic capacitance of the inductor couples high frequency noise onto the parasitic inductance of the output capacitor. Switching Transition

Ideal capacitor compared to actual capacitor You buy this You get this Voltage and Temperature De-rated Capacitance (ESL) Effective Series Inductance - Parasitic inductance term - 22uF 4V X5R 0603 Ceramic (ESR) Effective Series Resistance - Parasitic resistance term - Buy one part – Get three for the price of one!

Know your parasitics! They are very important! Equipment to use to measure capacitor parasitic elements. RLC Analyzer Some can apply DC bias RF Network Analyzer DC bias can easily damage analyzer source and receiver inputs AC performance measurement very accurate. Agilent (aka Hewlett Packard) i.e. HP3755A goes to 200MHz Many other brands Frequency Response Analyzer Allows DC bias so voltage coefficient can be measured. RLC results are less accurate. Frequency range is lower than network analyzer 30 MHz max; Usually just 1 or 2 MHz range. May allow plotting on reactance paper with line of constant capacitance and constant inductance. FRA is also used for loop stability analysis. Brands – Venable Industries – Ridley (A/P) several others.  Measure the parasitic terms and include them in the design 

First Pass Parasitic Inductance for Ceramics

First Pass Trace Inductance for FR-4, microstrip Typical Inductance for a 2500um (60mil) wide 1oz Trace 19.5 nH / inch, 19.5pH / mil , 767pH / mm 250um wide (6mil) wide 1oz Trace 26.4 nH / inch, 26.4pH / mil , 1.039nH / mm From ARRL Handbook

First Pass Trace Inductance for Via http://www.signalintegrity.com/Pubs/edn/ParasiticInductance.htm From Dr.Howard Johnson

Comparison of capacitor types using Frequency Response Analyzer - Shown in reactance coordinate system - 5 different types of 22uF capacitor

Techniques to Reduce High Frequency Output Noise If the output capacitor(s) is not ceramic; then adding a small ceramic(s) in parallel with the output will reduce high frequency ripple Choose a ceramic capacitor that has an impedance null (self resonance) that is the same as the frequency to be attenuated One, two or three small ceramics can give 10X improvement (-20 dB) Ripple current is the AC component of an applied source (often a switched-mode power supply) (whose frequency may be constant or varying). Some types of capacitors, primarily tantalum and aluminum electrolytic capacitors, usually have a rating for maximum ripple current. Ripple current causes heat to be generated within the capacitor due to the current flow across the slightly resistive plates in the capacitor. The equivalent series resistance (ESR) is the amount of external series resistance one would add to a perfect capacitor to model this. ESR does not exactly equal the actual resistance of the plates.

Use C0G (NP0) Dielectric for High Frequency Shunt Filter Capacitors Lower ESR – more stable over temp Use capacitor datasheets to learn more about the capacitors you use and see how they add parasitics to your waveforms. This is an example. Start with manufacturer data sheets, then measure SRF on bench to confirm

High Frequency Ripple Switch waveform (scope trigger) Vout ripple w/ 20 MHz bandwidth (bw) 5 mV /div  10 mv p-p Waveforms help you figure out what frequency the ripple is and its magnitude. Using that information you can plan how to mitigate it. In the following slides we will demonstrate how using different value capacitors can affect different parts of the ripple, leading up to the best solution through trial and error. HF spikes ignored !

Use Zoom Function to Measure Ring Frequency Timebase Zoomed traces Need to add 470 pF 0603 bypass SRF ~ 300 MHz 20 MHz bw 10 mV/div  300MHz ring 200 MHz bw 100 mV/div Use Oscilloscope Zoom to zoom into the ripple waveforms to get an idea of where it’s coming from. In this case there is a 300Mhz ring. We use a 470 pF 0603 to bypass it. 2 GHz bw 100 mV/div

Continue the Method Timebase Zoomed traces Measured after adding a 470 pF 0603 but before adding 2200pF 0603 20 MHz bw 10 mV/div  115 MHz ring 200 MHz bw 100 mV/div 2 GHz bw 100 mV/div

Continue the Method Timebase Zoomed traces Measured after adding a 470pF 0603 and a 2200pF 0603 but before 4700pF 0805 20 MHz bw 200 MHz bw 2 GHz bw 10 mV/div 100 mV/div  60 MHz ring Results with a 2200pF capacitor. Ripple frequency drops to 60Mhz

Results After 3rd Added Small Capacitor Ring ~377MHz 20 MHz bw 200 MHz bw 2 GHz bw 10 mV/div 100 mV/div Measured after adding a 470pF 0603, 2200pF 0603, and 4700pF 0805

Final Amplitude Improvement Results 20 MHz bw 200 MHz bw 2 GHz bw 10 mV/div 20 mV p-p @ 20MHz bw 80 mV p-p @ 200MHz bw After 470pF 2200pF 4700pF Three different values added to obtain smoothed curve.

Starting Point for Comparison – 3 Caps Removed 20 MHz bw 10 mV/div 200 MHz bw 200 mV/div 696mVp-p @ 200MHz bw 2 GHz bw 200 mV/div

Final Schematic & Bill of Materials 15 minutes later Cost Approximately < $0.03 USD 1.2VDC OUT @ 5A 2200pF Document the changes you make. Copious use of notes helps backtrack through different solutions until you find the right one. Remember to reserve locations on the schematic and PCB for these parts You will not know the capacitor values until after you test the running power supply for ringing noise  Plan ahead 

Thank you!