September 2009 by MKT New hydraulic 24V operator for swing-leaf gates S450H FAAC International Workshop 2009 Rimini, Italy.

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Presentation transcript:

September 2009 by MKT New hydraulic 24V operator for swing-leaf gates S450H FAAC International Workshop 2009 Rimini, Italy

September 2009 by MKT Summary  Why a 24V hydraulic swing gates operator?  USPs  Electronic control boards  Technical features  Certifications/quality marks

September 2009 by MKT Why a 24V hydraulic swing gates operator?  Acquire market shares in the 24V swing gates operator market with a product that combines the advantages of both hydraulic and 24V technologies  Extend the Hybrid technology (Hydraulics + 24V) to the swing gates operators: consolidation of FAAC technological leadership in the automation market 

September 2009 by MKT New FAAC 24V hydraulic swing gates operator: S450H The power of hydraulics, ease installation

September 2009 by MKT New FAAC 24V hydraulic swing gates operator: S450H Very Heavy duty application = V Medium/Heavy duty application + 24V tecnology = S450H Medium/Light duty application = V Price/performance hydraulic operators Proposal : to phase out the 422

September 2009 by MKT Summary  Why a 24V swing gates operator?  USPs  Electronic control boards  Technical features  Certifications/quality marks

September 2009 by MKT USPs (Unique Selling Points) Easy to install Innovative hydraulic circuit Integrated Bus encoder (FAAC patent) High gate opening/closing speed Integrated opening/closing mechanical stops 6 7 Hydraulic technology 2 versions: tri-drive valve SB system (FAAC patent) and CBAC

September 2009 by MKT Hydraulic technology 1

September 2009 by MKT Duration and reliability: up to 4 times higher than an electromechanical operator. In a hydraulic operator most of the components are in oil bath, therefore less subjected to wear. Thrust force: a thrust up to 2 times higher than an equivalent electromechanical operator can be generated. (this makes hydraulic operators particularly suitable for harsh conditions, e.g. windy environments) Harsh environments: particularly rugged and suitable for environments with difficult conditions (humidity, sand, salt, etc.), low temperatures (- 40°C with winter oil, electro-mechanical max– 20°C). High operating frequency: the continuous lubrication of the components makes hydraulic operators suitable for heavy duty applications. Maintenance: limited and cheaper with respect to a electromechanical operator: e.g. in case of break-in an electro-mechanical operator is subjected to irreversible ruptures and needs to be replaced, whereas an hydraulic operator can be easily repaired (replacing the blocking valve). Operating noise: the oil guarantees a very low operating noise during the complete operator lifetime. (in electro-mechanical operators the wear and tear of the components can cause an increased noise level along the time). 1 Advantages of hydraulic technology In the medium term, the cost of an hydraulic operator is cheaper with respect to an electromechanical operator Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT High reliability in any application 1 Heavy duty The technology, core of the S450H operator, combines the advantages of hydraulic technology with 24V DC motor. On one hand, the hydraulic circuit coupled with 24V motor allows a continuous duty, making this operator suitable for high frequency transit applications. Moreover, the hydraulic technology requires high quality components with very limited tolerances (e.g. 2 microns for the pumps), making the S450H a very reliable and durable product. 24V + Hydraulics = Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Easy to install 2

September 2009 by MKT Multi-position adjustable rear brackets to be screwed 2 S450H: the easy-to-install hydraulic operator The rear brackets can be screwed and adjusted in 3 positions, enabling a better flexibility in the different installing conditions. Moreover, the wall bracket has a further up/down adjustment mechanism with slots Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Front brackets to be screwed 2 S450H: the easy-to-install hydraulic operator The front brackets are also to be screwed in order to make the installation easier Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Long stroke: > 300mm 2 S450H: the easy-to-install hydraulic operator The stroke is longer than many other electromechanical operators on the market, this makes the installation easier even in the most particular cases. Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC) 311mm

September 2009 by MKT Wide flexibility in the installation quotes 2 S450H: the easy-to-install hydraulic operator Rear bracket 3 rd hole Rear bracket 2 nd hole Rear bracket 1 st hole Thanks to the adjustable rear bracket, the S450H is a very flexible operator, and it is suitable with a wide range of installation quotes (see table above). This avoid for instance the need of making a niche in the pillar. D B Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Innovative hydraulic circuit 3

September 2009 by MKT No by-pass valves 3 Innovative hydraulic circuit The S450H hydraulic circuit is completely innovative. The by-pass valves are not foreseen in this operator because all the speed and strength adjustments can be performed through the electronic board, with advantages in terms of accuracy and easiness of use. No by-pass valves Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT No breathing screw 3 Innovative hydraulic circuit: hermetic Luglio 2009 by MKT No breathing screw The S450H hydraulic circuit is completely hermetic, and there is already the perfect mix between air and oil inside the tank. Therefore, the breathing screw is not necessary, avoiding also any possibility of oil pollution along the lifetime. Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Integrated Bus encoder (FAAC patent) 4

September 2009 by MKT Maximal accuracy and respect of the safety standards Inversion on obstacles 4 Integrated bus encoder The bus encoder, integrated on the rear bracket, allows to perfectly control the operator in any position. In addition, it ensures a high accuracy in obstacle detection and inversion quickness, according to the current European safety standards. The encoder is protected with a plastic cover that can be easily removed for maintenance. The protecting cover:  shields the rear bracket as well as improving its esthetics.  is transparent allowing to view the encoder status (LED) Protecting cover Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT High gate opening/closing speed 5

September 2009 by MKT 5 High opening/closing speed The S450H operator can reach a maximum speed of more than 2,5 cm/sec, i.e. more than 2 times of the current (hydraulic or electro-mechanical) operators on the market. > 2,5 cm/sec Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT Integrated opening/closing mechanical stops 6

September 2009 by MKT 6 Integrated mechanical stops (closing/opening) Practical add-on opening mechanical stops included To be used when the mechanical stops are not present in the ground. The bushings can be easily inserted in the rod. The number of needed bushings depends on the desired opening angle. Closing mechanical stop The S450H operator has an internal mechanical stop based on additional and reinforced supports on the front flange. This allows to avoid the installation of ground mechanical stops by using the whole stroke of the operator (it’s not necessary anymore to recede the rod by 5mm during installation) Additional and reinforced support on the flange Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC)

September 2009 by MKT 2 versions: tri-drive valve SB system (FAAC patent) and CBAC 7

September 2009 by MKT Easy to open in any installation 7 New tri-drive valve SB system (FAAC patent) In traditional SB (without hydraulic lock) operators, the manual opening/closing operation is often quite difficult. The reason is that during manual operations the oil has to flow through the pump with a certain pressure, therefore it might be necessary to slightly “force” the gate in order to reach this pressure. The new SB system (FAAC patent) includes a tri-drive valve that makes easier to manually move the gate, because the oil doesn’t need to flow through the pump during the manual operations. Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC) New tri-valve SB system Manual operation (the oil doesn’t flow through the pump) ClosingOpening

September 2009 by MKT The manual release system is protected with a key lock and it ensures an easy manual operation in case of failure or when the emergency battery is not used Tecnologia oleodinamica Facilità di installazione Circuito idraulico ermetico Encoder integrato Velocità elevata di apertura/chiusura cancello Arresti meccanici integrabili Nuovo sistema SB (brevetto FAAC) 7 CBAC version with manual release

September 2009 by MKT Summary  Why a 24V swing gates operator?  USPs  Electronic control boards  Technical features  Certifications/quality marks

September 2009 by MKT Both E024S and E124 can be used E024S E124  High performances (e.g. speed 2cm/s, thrust 3600N)  Limited number of functions and adjustable parameters  No programming through PC or wireless modules  Highest operator performances (e.g. speed 2,6cm/s, thrust 5000N)  High level of programmability and parameters adjustment  Programming capabilities through PC or transceiver modules X-COM and X-COM BOX S450H

September 2009 by MKT Compatibility accessories E024S Photoswitch Photobeam Safebeam XP15W XP15B XIB + E024S XT RC XT SLH XF 433/868

September 2009 by MKT Compatibility accessories E124 Photoswitch Photobeam Safebeam XP15W XP15B E124 XT RC XT SLH XF 433/868 RP 433/868 XCOM Box XCOM Module

September 2009 by MKT Summary  Why a 24V swing gates operator?  USPs  Electronic control boards  Technical features  Certifications/quality marks

September 2009 by MKT Main Technical features S450H Power supply230 Vac 50 Hz Motor supply24 Vdc Power230 W Current7 A Max thrust>500 daN Rod stroke311 mm Rod extension speed> 2,5 cm/sec Max leaf length3m (SB) / 2m (CBAC) Operating frequency at 55°CContinuous duty Operating ambient temperature-20°C ÷ +55°C Weight10,8 Kg Dimensions (LxDxH) in mm1113x85x119 Protection classIP55 Travel limit microswitchesNO Opening mechanical stopsYES

September 2009 by MKT Summary  Why a 24V swing gates operator?  USPs  Electronic control boards  Technical features  Certifications/quality marks

September 2009 by MKT Certifications/Quality marks Certification pending GS MarkCE Mark VoluntaryCompulsory Appears only on certified products Appears on all the products that are subjected to directives Verification and certification through lab tests performed by a third part (notified body) The tests execution is assumed but not proved The third part Institution continuously checks the product and its production for the whole certification period No checks and no market advantages, since it’s just a self-certification of compliance made by the producer GS Mark: a proof of real safety and product compliance, product USPs CE mark: a commercial mark that assumes the product compliance The S450H operator has been recognized with the GS quality mark, which indicates that it was tested by a third part (Nemko Institute) and it complies with the requirements of the German Equipment and Product Safety Act. The GS is a voluntary mark, but it’s not a self-certification like EN Tested (used by our competitors) and it should not be confused with the CE mark.