For the solid waste and recycling industry ANSI Z245
WASTEC STAFF www.WASTEC.org ANSI Z245 WASTEC STAFF www.WASTEC.org Janice Comer Bradley Executive Vice President ANSI Secretariat Caija Owens Program Manager 2
Waste Equipment Technology Association WASTEC Waste Equipment Technology Association Trade Association for manufacturers, distributors and service providers to the solid waste and recycling industry 3
Waste Equipment Standards WASTEC is the Secretariat for the American National Standards Institute (ANSI) Z245 Committee, which develops all of the equipment safety standards for the waste industry. Organizations, companies, government agencies, individuals, etc., having a direct and material interest in the activities of the Committee. 4
What is a standard? Manufacturer Establish performance requirements for products design test procedures to assess conformity to those requirements convey information Others select the right product understand its application, use and limitations Short hand of Commerce battery, light bulb example Establishes a minimum level of performance. Greater selection Easier choices Better and consistent quality Lower costs Enhanced safety and health Conveys warnings Labeling training 5
Standards are the building blocks for innovation and competitiveness Standards are the building blocks for innovation and competitiveness. Today, more than ever, standards are an imperative undertaking Our nation’s ability to compete and lead in a rapidly changing global economy is closely related to our leadership in the development and effective use of standards and standardization processes. Standards provide the common language that keeps domestic and international trade flowing. It is difficult to overestimate their critical value to both the U.S. and global economy.
Who is ANSI Z245 ANSI is a federation that manages the voluntary standards system in the United States. Coordinate the activities of organizations in the US that do develop standards. Sets the rules Oversees the process Approves the final products as American National Standards ANSI does not develop standards 7
ANSI Rules Standards development processes incorporate the elements of Openness Balance Transparency Consensus Due process consensus on a proposed standard by a group or “consensus body” that includes representatives from materially affected and interested parties; broad-based public review and comment on draft standards; consideration of and response to comments submitted by voting members of the relevant consensus body and by public review commenters; incorporation of approved changes into a draft standard; and right to appeal by any participant that believes that due process principles were not sufficiently respected during the standards development in accordance with the ANSI-accredited procedures of the standards developer. an ANSI standard has a 5-year lifetime. ANSI will withdraw approval from a standard that is not revised, rescinded or reaffirmed at least every five years. 8
What is osha’s role? Government agencies incorporate them into regulations Accept them as established industry practice Citations International trade National Technology Transfer and Advancement Act (NTTAA) on March 7, 1996, federal agencies turned decisively to consensus based, voluntary standards as alternatives to specifications that had previously been developed only for government use. During the past ten years, tremendous progress has been made in the cooperative standardization efforts of industry and government. Significant accomplishments have been realized in critical areas such as health and safety, security and defense, protection of the environment, and technological advancement. Billions of dollars have been saved by using consensus standards for procurement purposes and mitigating overlap and conflict in regulations 9
ANSI Z245 ASC Full Committee Waste Equipment Standards WASTEC is the Secretariat for the American National Standards Institute (ANSI) Z245 Committee, which develops all of the equipment safety standards for the waste industry. Organizations, companies, government agencies, individuals, etc., having a direct and material interest in the activities of the Committee. 10
ANSI Z245 CoMMITTEE STRUTURE Z245 Accredited Standards Committee (ASC) Consensus approval body SC 4 Recycling Facilities SC 5 Baling Equipment SC 6 Carts & Containers – Compatibility SC 7 Size Reduction Equipment SC 1 Mobile Equipment SC 2 Stationary Compactors SC 3 Carts &Containers - Safety
ANSI Z245 SC 1 subcommittee Mobile Wastes and Recyclable Materials Collection, Transportation, and Compaction Equipment 12
ANSI Z245 SC 1 Scope of work To establish safety and design requirements for the manufacture, reconstruction, modification, maintenance, service, and operation of mobile collecting, transporting, and compacting equipment, and the installation (where applicable) of accessory equipment. 13
ANSI Z245 SC 1: New Sections since 2008 standard Mobile Wastes & Recyclables Materials Collection, Transportation, & Compaction Equipment New sections: 6.3 Supervision Monitoring the employees activities and taking action to ensure adherence to safe practices. 6.6.8 Ladders 6.6.9 Fall Protection 7.4 Safety Practices 7.4.6 Ladder Use 3 pt contact 7.4.7 Fall Protection Use 14
ANSI Z245 SC 1: accomplishments Revised Definitions and Descriptions Revised Rear Loader Lifting Device Requirement Annex was Added to Include Front Loader Hopper, Fork and Container Compatibility Dimensions Ladder Requirements Included Fall Protection Included 15
ANSI Z245 SC 1: Future goals/projects Explore Battery Disconnects – address fires Revisit Safety Labels Safety Precautions for Alternative Fuel Trucks Riding Step Anthropometric Review Rear Vision Camera Requirement 16
ANSI Z245 SC 2 subcommittee Safety Requirements for the Installation, Maintenance, and Operation of Stationary Compactors 17
ANSI Z245 SC 2 Scope of work To continuously improve safety requirements eliminating hazards and risks associated with stationary compactors for users, owners, and manufacturers. 18
ANSI Z245 SC 2 standards ANSI Z245.2 – 2008 Safety Requirements for Installation, Training, Maintenance, Operation, Modification, & Repair ANSI Z245.21 – 2008 (revision expected 2012) Safety Requirements for Manufacturing & Reconstruction 19
ANSI Z245 SC 2: Updates in 2012 revision Updated Definitions Standardize and Harmonize with other Z245 Standards Updated Equipment Drawings 3-D Finalized Safety Signage & Decals Per ANSI Z-535 Std. Signal Word, Picture Graph, & Verbiage Relationship With UL Third Party Certification or Self Certification Arc Flash/Blast Requirements & Responsibilities NEC NFPA-70E 20
ANSI Z245 SC 2: Updates in 2012 revision Applied Sections of Nationally Recognized Standards Through Normative References OSHA CFR-29-1910 Part 146 Confined Space Part 147 Lockout/Tagout Part 132 Personal Protective Equipment (PPE) NFPA 70 NEC 2008 Section 110 Requirements for Electrical Installations 21
ANSI Z245 SC 2: Updates in 2012 revision Updated Definitions Defined Terminology Access Opening/Cover vs. Loading door Loading Hopper vs. Loading Chamber Emergency Stop vs. Intermittent Stop Reconstruction vs. Modification Employee vs. Authorized Employee Loader vs. Operator Manual Operation vs. Auto Operation Systems vs. Single Machine 22
ANSI Z245 SC 2: Updates in 2012 revision Defined Requirements & Responsibilities Manufacturers & Re-Manufacturers Owners Installers Users Authorized Operators Affected Employee Unauthorized People Continued Safety Training 23
ANSI Z245 SC 2: Updates in 2012 revision Defined Safe Operating Characteristics Access Covers & Service Openings Controls, Switches, & Sensors Emergency Controls Confined Space Loading Heights and/or Distances Interlocks Guarding Continuously Operating Machines Unattended Auto-Start Cart Dumpers/Tippers Signs, Decals, & Markings Training 24
ANSI Z245 SC 3/6 Z245.30 – 2008 Waste Container – Safety Requirements Z245.60 – 2008 Waste Container – Compatibility Dimensions 25
Z245.30 – 2008 Waste Container – Safety Requirements Establishes general safety requirements for all waste containers used in the collection, processing and disposal of solid wastes, in residential, commercial and industrial applications. These containers may also be used in conjunction with both mobile and stationary lifting, dumping, and transportation technologies . 26
Z245.60 Waste Container – Compatibility Dimensions 7.5.2 Type T containers Dimensional requirements for Type T containers of more than 3 yd3 (2.30 m3) and less than or equal to 10 yd3 (7.65 m3) capacity. (Used in conjunction with trunnion-bar-lifting systems) Dimension Specification Description A Min: 77-1/2 in (196.8 cm) Total length of the trunnion bar including washers if Max: 78 in (198.1 cm) provided. NOTE - If washers are provided, their diameter should be 2-1/4 in (5.7 cm) B Max: 72 in (182.9 cm) Width of the container and all the supporting gussets attached to the trunnion bar C Max: 66 in (167.6 cm) Width of the container body including structural supporting side members (side rails). NOTE - This dimension excludes gusset supports D Min: 1-1/4 in (32 mm) Diameter of trunnion bar at latch-up points Max: 1-3/4 in (44 mm) *E Max: 1-1/4 in (32 mm) The maximum diameter (thickness) of an attachment through which a cable may be hooked to the container *F Min: 2 in (51 mm) The inside width of an attachment through which a Max: 3 in (76 mm) cable may be hooked to the container G Min: 45 in (114.3 cm) Distance from the centerline of the trunnion bar to the Max: 49 in (124.5 cm) ground. The top of the trunnion bar should coincide with the top of the container on the side where the trunnion bar is located. 27
ANSI Z245 SC 4 subcommittee 28
ANSI Z245 SC 4 Scope of work Establishes safety requirements applicable to the design, manufacture, assembly, modification, operation, cleaning, maintenance, servicing, or repair of facilities such as landfills, material recovery facilities, and transfer stations 29
ANSI Z245 SC 4 standards ANSI Z245.41 – 2008 Facilities for the Processing of Commingled Recyclable Materials (MRFs) – Safety Requirements ANSI Z245.42-2012 (new standard) Waste Transfer Station – Safety Requirements 30
ANSI Z245 SC 4: goals/projects Z245.41 is Currently Being Revised to Address Recent OSHA Activity Focusing on Including Both Single Stream and Dual Stream Facilities Consider Adding an Optional LEED Certification Section 31
ANSI Z245 SC 4: progress since 2008 standard Recent OSHA Activity… Increased Number of Fines Being Given to Recycling Operations 10 Fatalities in 2011 LO/TO Bales falling on workers Struck by 32
Facility Hazards
Fatality Hazards Shredder tragedy at recycling plant Man dies after apparently falling into machine May 6, 2012 34
ANSI Z245 SC 4: progress since 2008 standard Other OSHA Activity… Recycling Operations Maintenance Access Permit-required Confined Spaces Signage/Labeling Guarding Dust/Housekeeping Walking Working Surfaces Fall Protection 35
ANSI Z245 SC 4 Z245.42-2012 Waste Transfer Stations is a new standard Includes Requirements for all Parties: Designers Manufacturers Owners Operators Users Addresses Both Stationary and Mobile Equipment Primary Focus is on Traffic Flow for People and Mobile Equipment Includes Industry Best Practices Does not Address Specific Configurations Levels the Playing Field 36
ANSI Z245 SC 5 subcommittee Baling Equipment 37
ANSI Z245 SC 5 Scope of work To continuously improve safety requirements elimination hazards and risks associated with balers for users, owners, and manufacturers. 38
ANSI Z245 SC 5 standards ANSI Z245.5 – 2008 Baling Equipment – Safety Requirements for Installation, Maintenance, Operation, Modification, Repair and Training ANSI Z245.51 – 2008 Baling Equipment – Safety Requirements Manufacturing and Reconstruction 39
ANSI Z245 SC 5: revision progress Keep Baler Standard Consistent with Compactor Standard with Differences Only Where it Makes Sense Auto-Start Section Ongoing Update and Re-write Applied Sections of Nationally Recognized Standards Through Normative References: OSHA CFR-29-1910 Part 146 Confined Space Part 147 Lockout-Tagout Part 132 PPE NFPA 70 NEC 2008 Section 110 Requirements for Electrical Installations 40
ANSI Z245 SC 5: revision progress Update Definitions Continuously Revise Auto-Start requirements Very Similar to Compactor Requirements with some Changes to Better Address Balers Finalize Safety Signage & Decals Per ANSI Z-535 Std. Signal Word, Picture Graph, & Verbiage Relationship with UL 3rd Party Certification or Self Certification Arc Flash/Blast Requirements & Responsibilities NEC NFPA-70E Maintain Both ANSI Z-245.5 & .51 41
ANSI Z245 SC 5: revision progress Updated Definitions Defined Terminology Access Opening/Cover vs. Loading door Loading Hopper vs. Loading Chamber Emergency Stop vs. Intermittent Stop Reconstruction vs. Modification Employee vs. Authorized Employee Loader vs. Operator Manual Operation vs. Auto Operation Systems vs. Single Machine 42
ANSI Z245 SC 5: revision progress Updated Safe Operating Characteristics Access Covers & Service Openings Controls, Switches, & Sensors Emergency Controls Confined Space Loading Heights and/or Distances Interlocks Guarding Continuously Operating Machines Unattended Auto-Start Cart Dumpers/Tippers Signs, Decals, & Markings Training 43
ANSI Z245 SC 5: revision progress Updated Requirements & Responsibilities for: Manufacturers & Re-Manufacturers Owners Installers Users Authorized Operators Affected Employee Unauthorized People Continued Safety Training 44
ANSI Z245 SC 5: Future goals/projects Keeping the Standards Informative by Focusing on: How to Buy Structural Compliance Electrical Compliance Hydraulic Compliance WASTEC Guide How to Install, Operate, Maintain, Repair, and Reconstruct Manufacturers Instructions ANSI STD Design requirements for compliance 45
Working with ANSI z245 . What we do does make a difference. Schedule Mandatory five (5) year reissue/revision The Subcommittee’s meet as needed but at least twice a year 46
Thank you…questions? For more information on ANSI Standards, please visit us at www.WASTEC.org and look under ANSI Standards Overview Contact us at technical@wastec.org