SUSTAINABLE PROCESS INDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH RESOURCE AND ENERGY EFFICIENCY SPIRE Brokerage event October 22 nd 2013 Project Idea Presentation: Convert Chem2Steel and Steel2Chem Cross sectorial use of process gases as feedstock for steel and basic chemicals (BFI)

2 BFI-VDEh Institut GmbH private research institute, founded in 1968 non-profit limited liability company sole stockholder: Steel Institute VDEh staff of 140 people, 70 % with academic degree budget approx. 15 Mio, up to 6 % from VDEh, 94 % from industry, EU, BMBF, …

Project Idea Concept Converting Process Gases into Feedstock for Chemicals and Ironmaking 3 PLEASE USE 2 SLIDES TO SUMMARIZE THE MAIN CONCEPT OF YOUR PROJECT IDEA AND LINK IT TO THE RELEVANT KEY COMPONENT / KEY ACTION AS REFLECTED IN THE SPIRE ROADMAP AVAILABLE AT INDICATE AS WELL THE CALL TOPIC YOU WILL ADDRESS. Stahlindustrie Energiewirtschaft Steel Industry Energy Management Steam A lot of combustible process gases are used for energy supply Iron and Steel works Chemical industry Petroleum refineries Utilisation as feedstock for chemicals as well as ironmaking and Alternative coverage of the resulting energy gap shall give additional economic value Chemical industry has shown that in their chemical park concepts To extend that concept crossing the boarders of branches it is necessary to get suitable technical solutions

Project Idea Concept Converting Process Gases into Feedstock for Chemicals and Ironmaking 4 PLEASE USE 2 SLIDES TO SUMMARIZE THE MAIN CONCEPT OF YOUR PROJECT IDEA AND LINK IT TO THE RELEVANT KEY COMPONENT / KEY ACTION AS REFLECTED IN THE SPIRE ROADMAP AVAILABLE AT INDICATE AS WELL THE CALL TOPIC YOU WILL ADDRESS. Stahlindustrie Cleaning Separation Conditioning CO 2 -Activation Steel Production Energiewirtschaft Basic Chemicals Fuels Polymeres Steam Process Gas Steel Industry Energy ManagementChemical Industry Syngas Gas Processing Steam Reductant Process Gas Steam

Example Steelwork Gases Link to Spire Roadmap and Call Topic: SPIRE 2. Key Component: Process KA 2.5: New energy and resource management concepts (including industrial symbiosis) 5 Calorific Value [kJ/m3] Component [Vol. %] H2H2 COCO 2 N2N2 CH 4 C2H6C2H6 SKWO2O2 Coke Oven ,16,42,06,922,70,52,00,0 Converter ,167,315,413,00,0 0,5 Blast Furnace4.0003,923,623,848,70,0

Example: Process gas from Propylene plant Link to Spire Roadmap and Call Topic: SPIRE 2. Key Component: Process KA 2.5: New energy and resource management concepts (including industrial symbiosis) 6 Gas out of the dehydrogenation due to stoichiometry and process selectivity Hydrogen: 90 – 93% Hydrocarbons: difference Gas out of LPG feedstock cleaning Ethane-Butane mix

Idea Impact 1.Cross-sectorial usage of process gas components (CO,H2) as feedstock for chemicals as well as reductant and for CO2 activation 2.Efficient use of the energy of exothermal conversion 3.Additional feedstock for chemical industry not to be covered by refineries 4.Additional reductant for steel industry 5.Reduction of CO2 Emission by holistic substance use 6.Connecting Steel, Chemical and Refinery Industry 7

Project Consortium Potential partners: Integrated steel works Petroleum Refinery Chemical industry Plant builders (petrol chemistry, DRI processes) Research institutions (petrol chemistry, reactor design, process integration, ressource consumption modeling) 8

Contact details 9 VDEh-Betriebsforschungsinstitut GmbH Michael Hensmann Project Leader Department Process Chemistry and Resource Technology Feedstock Tel +49(0) VDEh-Betriebsforschungsinstitut GmbH Michael Hensmann Project Leader Department Process Chemistry and Resource Technology Feedstock Tel +49(0)