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SUSTAINABLE PROCESS INDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH RESOURCE AND ENERGY EFFICIENCY SPIRE Brokerage event December 16 th 2013 Incorporation.

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Presentation on theme: "SUSTAINABLE PROCESS INDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH RESOURCE AND ENERGY EFFICIENCY SPIRE Brokerage event December 16 th 2013 Incorporation."— Presentation transcript:

1 SUSTAINABLE PROCESS INDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH RESOURCE AND ENERGY EFFICIENCY SPIRE Brokerage event December 16 th 2013 Incorporation of a variety of organic wastes into clay ceramics production for the GHG Emission Reduction.

2 WWW.SPIRE2030.EU 2 Organization www.viokeral.com  VIOKERAL, is one of the most important clay building materials producers in Greece and neighbouring Balkan countries (Bulgaria and Albania).

3 WWW.SPIRE2030.EU 3  Established in 1920 as family owned company, created through the decades a great reputation for innovation, progressive development that both finally ensure reliable quality products, such as: hollow and perforated bricks, roof tilles, and celler system.  550.000 tn of ceramic building materials are produced annualy at six different owned plants fullfilling quality standards and aesthetic design.  By the participation to the EU – ETS, VIOKERAL organised R&D&I department, in order to achieve the KYOTO target and creates CARBON OFFSETS.Thus, in the production process, valorise waste or by-products into raw materials

4 WWW.SPIRE2030.EU Project Idea Concept 1. Production of ceramic products by mixing clay materials with :  Olive Stone Wooden Residue  Alperujo (two phase olive oil mills waste)  Olive Oil Mill Waste Waters (OMWW)  Other biomass waste (agricultural, food industry)  Oil drilling and processing 2. Reduction of energy demands (up to 60%) 3. Reduction of water demand (up to 30% for Alperujo and OMWW) 4. Increase resource efficiency through kilns, boilers, heat exchangers and automation systems. 5. Involve cross - sectorial corporations, machinery constructors and research institutes to the reduction of GHG emissions and resource efficiency. Major Advantages : a) Holistic approach for resource management b)Substantial reduction in energy demands and CO 2 emissions. 4

5 WWW.SPIRE2030.EU 5 Natural Clays Other Biomass wastes Logistics Olive oil wastes Oil drilling, transport & processing Biogas Improved Light Weight Ceramics Immobilization of pollutants Air emissions, characterization & exploitation

6 WWW.SPIRE2030.EU Idea Impact 66 Collaboration of Research organizations Clay Ceramic Industries Olive Oil mills Municipal waste treatment plants, agricultural processing industries, food industries Oil industry aiming to: 1. Valorisation of waste or process by- products by its incorporation into clay ceramics. 2.Energy and CO 2 emission reduction. 3.Minimizing pollution.

7 WWW.SPIRE2030.EU Idea Impact 77 OLIVE MILLS WASTE RESEARCH ORGANISATIONS / UNIVERSITIES OTHER BIOMASS WASTE OIL INDUSTRY WASTES

8 WWW.SPIRE2030.EU Existing Project Consortium 8 TECHNOLOGICAL EDUCATIONAL INSTITUTE OF THESSALY Research study on the incorporation of biomass into clay ceramics OLIVE OIL MILLS MUNICIPAL W/W PLANTS -Biomass production -Water effluents -Process scale up -New products -Energy savings -Less water demand This project was supported in whole and granted by “Terra S.A.”, Industrial Area, Larissa, Greece.

9 WWW.SPIRE2030.EU Machinery constructors and automation systems Research institutes / laboratories / universities Ceramic industry (LCA) (BAT) (LCC) (Exergy) Looking for partners… 9 Olive Oil mills Municipal Waste plants Agricultural processing and Food Industries Feed Horizontal Process & applications

10 WWW.SPIRE2030.EU Contact details 1.Filippos Sapounas Viokeral – Terra S.A. e-mail: fgsapon@gmail.comfgsapon@gmail.com 2. Dr. Xenofon Spiliotis e-mail: spil@teilar.grspil@teilar.gr 10


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