Industrial Ammonia Heat Pumps - Harness Your Heat, Don’t Reject It! Sam Gladis Business Director – Industrial Heat Pumps.

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Presentation transcript:

Industrial Ammonia Heat Pumps - Harness Your Heat, Don’t Reject It! Sam Gladis Business Director – Industrial Heat Pumps

2 Our Brand Promise Emerson is where technology and engineering come together to create solutions for the benefit of our customers, driven without compromise for a worldinaction.

3 Retail Services

4 Natural Gas CompressionIndustrial Refrigeration Beverage Processing Cold Storage Ice Rinks Fishing Vessels Food Processing Chemical Processing Landfill Gas Recovery Bio Gas Gas Gathering Flare Gas Recovery Vilter Served Markets & Applications

5 What is a Heat Pump? EVAPORATOR CONDENSER COMPRESSOR EXPANSION DEVICE

6 Click Here to view Animation: (

7 Conventional Processing Plant Refrigeration heat rejected as waste Consumed resources - Fan & pump energy - Water - Sewer - Treatment chemicals - Fossil fuels Inefficient boilers / heaters High CO 2 emissions

8 Energy & Cost Efficient Processing Plant Optimized energy resources Improved sustainability Less water consumption Low CO 2 emissions Very low energy intensity and operating costs

9 COP : Fossil Fuel Boiler 100 Units of Useable Heat 154 Units of Consumed Fuel = 0.65 COP EfficiencyLoss UseableHeat Purchased Fossil Fuel

10 Industrial Energy Costs

11 COP : Heat Pump UseableHeat Compressor Energy WasteHeat MotorInefficiency 100 Units of Useable Heat 17 Units Compressor Energy = 6.0 COP

12 Industrial Energy Costs

13 Industrial Energy Costs

14 Heat Pump Applications Driven by Savings 80% 65% 97% 82% 97% Water Heating Energy Efficiency +500%

15 (circa 2008) Limitations – Ammonia Heat Pumps Compressors are Limited by Pressure (circa 2008) Twin Screw High Bearing Loads Challenged at High Pressures Single Screw Balanced Loads Suited for High Pressures

16

17 High Pressure Single Screws in Gas Compression Suction Discharge Landfill Methane Recovery Pacific Northwest 17 Single Screw Compressors 5 Operating Pressures

18

19

20 Emerson / Vilter’s New Technology and Innovation Center

21 Scavenging Heat Pump - Refrigeration CompressorsCondensers Heat Pump Receiver

22 Scavenging Heat Pump - Hot Water Hot Water Storage Tank Direct Contact Hot Water Heater (PRIMARY) 62°F 145°F

23 Scavenging Heat Pump - Hot Water Hot Water Storage Tank Direct Contact Hot Water Heater (BACKUP) 62°F 145°F Heat Pump 62°F 145°F

24 Scavenging Ammonia Heat Pump for Meat Processing - USA Direct Contact Water Heating 60,115,909 MBH/year 97 % Efficiency $7.00/1000 MBH 61,975,164 MBH/year Annual Oper. Cost = $433,826 Heat Pump Water Heating 3,518,946 kWh/year 96% Motor Efficiency $.045/kWh 3,665,569 kWh/year Annual Oper. Cost = $164,951 Annual Energy Cost Savings = $433,826 - $164,951 = $268,875 Annual Energy Cost Savings

25 Scavenging Ammonia Heat Pump for Meat Processing - USA VSSH-451 delivers: 170 GPM Water at 145°F +$31/hour savings

26 Self-Contained Ammonia Heat Pump i.e. for Chocolate Processing – England (2) VSSH-451 deliver: 470 tons of cooling 135 GPM of 140°F water +$85/hour savings

27 Condensing Unit Ammonia Heat Pump for Poultry Processing - Chile (2) VSSH-1201’s deliver: 608 tons at +14°F suction 348 GPM of 126°F water +$100/hour savings

28 Stand-Alone Ammonia Heat Pump for District Heating – Drammen, Norway

29 Stand-Alone Ammonia Heat Pump for District Heating – Drammen, Norway Heat Source – Water from fjord of the North Sea – Summer: 46°F (8°C) – Winter: 43°F (6°C) Process Heating – 48 MMBtu = 48,000 MBH (14MW) – District Heating Loop from 140°F (60°C) to 194°F (90°C) Three (3) Independent Two-Stage Ammonia Systems Overall COP: 3.15 (~ 15% Higher than Centrifugals w/ R-134a)

30 Stand-Alone Ammonia Heat Pump for District Heating – Drammen, Norway

31 Scavenging Ammonia Heat Pump Friendly Neighbors – Norway Scavenging Heat Pump 19.4 mil Btuh (5.7 MW) of Heat Suction from 100°F to produce 136°F water to Greenhouse (800k ft 2 ) COP = 9 5 times lower cost vs. gas Then to 162°F for Future Neighbors, 5.5 COP $1.5mil Incremental Cost $600k Profit from Sale of Hot Water 2.5 Year Simple Payback

32 The Perfect Storm: Seizing the Opportunity Environment Energy Efficiency Natural Refrigerant Technology Economy

33 Thank You! The Best Time to Seize an Opportunity?