logo area Handling Engineering Requirements EN-HE Group Bruno Feral – EN/HE EDMS HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016 2

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20163

Handling Engineering Group The mandate : The mandate : provide transport and handling services for the technical infrastructure of CERN, accelerators and experiments. This includes the design, the tendering/procurement, the installation, the commissioning, the operation, the maintenance and decommissioning of standard industrial and custom built transport and handling equipment. Group Leader Ingo Rühl Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20164

01/09/2015 EN-HE Transport and Handling Equipment 350 Cranes / 800 Hoists 2000 Lifting Beams 80 Working Platforms 100 Tractors 50 Special Vehicles About 4000 assets in Total Lifting Equipment

logo area Road transports Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20166  ≤ 44 tons  Dimensions: 25 m length x 4m wide (incl. truck and trailer)  (second category – permanent authorization for CERN during LHC construction)  >44t ≤ 55 tons  Dimensions upon limitation of roads and local infrastructure  (third category – special request/authorization)  > 55 tons  Dimensions as for ≤ 55 tons  need specialized company  (third category – special request/authorization) CERN road transport equipment Charges divisibles : PTRA 44 TONNES MAXIMUM CamionRemorque Poids total roulant PTRA CHARGE (à vide)UTILE (kg) Charges indivisibles CamionRemorque Poids total roulant PTRA CHARGE (à vide)UTILE (kG) (61700)

logo area Mobile crane 220t Mobile crane 55t Pick & carry 16t Forklift - Diesel Road / Surface T&H equipment Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20167 Straddle carrier 37t Cranes: 2 mobile cranes for loads up to 220t (30t at 100m deep) 1 pick and carry crane 16t Telescopic forklift 12t Straddle carrier 37t 345 EOT cranes up to 280t Forklifts: 25 diesel forklift up to 6t 1 diesel diesel 12t 13 electrical forklifts up to 4t Trailers, MEWP etc. Forklift - Electrical MEW P

logo area Standard shaft zone Figure shows list of cranes by point with capacity and ‘horizontal’ load dimension. Maximum dimensions can be increased on case by case study. Surface – LHC underground transfer: Cranes Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20168 SHAFTS SWLLengthWidth PMPM1520t5.5m1.5m PM2510t4.5m1.5m PM4510t4.5m1.5m PM6510t4.5m1.5m PM8510t4.5m1.5m PMI240t20m1.5m PXPX2565t9.5m1m PX4580t9.5m1m PX6580t9.5m1m PX8580t8m1m PX1516t7m1.5m PX5420t7m1.5m

logo area Fenwick-Linde 6t Volk 30t Mafi 20t Trans-Lift 2.5t Pefra LHC underground T&H: Standard solutions Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20169 Mobilev 2t

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201610

logo area HL-LHC Work Packages Cooling and ventilation Civil Engineering Electrical distribution Survey & Alignment Upgrad. & Cons. of Test/Assembly Facilities Logistics & storage TransportTransport Access & Alarms …… Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201611

logo area Scope of transport  Surface Transport & Handling  Surface → LHC underground transfer  LHC underground Transport & Handling 12Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

logo area General Issues Need to consider all phases  Delivery of components  Assembly  Test  Storage  Transfer to shaft  Lowering (crane or lift ?)  Loading underground  Transport along tunnel (co activities)  Unloading / Transfer onto supports  Removal for repair  Etc… 13Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

logo area HL-LHC Equipment provided by HE:  Electric Overhead Travelling Cranes  Lifts  Manual Overhead Travelling Cranes for RF  Hoists  Drawbridges  Mobile Shielding Doors  Shielding  Tooling for SC link installation  Tooling for Transport  Man Power Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201614

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201615

logo area Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Presentation from Roberto Rinaldesi

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201617

logo area Cranes Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ LIEBHERR 220T Mobile Crane Weight: 60t LIEBHERR 55T Mobile Crane Weight: 36t

logo area Point4: Crane positioning for transformer handling Transformer installation CAD simulation Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/

logo area Supporting plates: 4 M X 2 M Transformer installation Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/

logo area Cold Box installation SDH45 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Crane 300t – (crane 500t foreseen for SD17)

logo area Kalmar DCG t diesel lift truck Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/  Weight: 18780kg  Weight loaded: 32780kg Drive axleRear axle Unloaded9600kg9180kg At rated load30280kg2500kg

logo area Yale lift truck with gib: ERC55HG Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/  Service Weight: 9.8t  Total Weight: 15.3t Drive axle At rated load14t

logo area Noteboom trailer + Volvo FM x4 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Total weight: 52t

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201625

logo area Lifts  The specifications are based on LHC 3 t lifts (e.g. PM54, and PM15); the capacity / dimensions of these lifts cover 90% of transport requirements.  The safety requirement covers LHC specific risks (over pressurized shafts in case of fire or He leak).  The lifts components will be the same as for LHC lifts (the 7 LHC 3t lifts will be replaced up to 2020) for high availability (common spare parts, better training/performance of maintenance services). Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Location Capacity (Kg) Travel Height (m) Door width (m) Door height (m) Speed (m/s) Cabin dimensions (m) LengthWidthHeight PM PM

logo area Lifts Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Pre-requisites for lift installation:  Electric distribution box for site work  Lift shaft (Concrete modules & machinery)  Mobile crane or SD EOT crane  Storage 50m2 mini Figure shows SD building lift machinery Elements to be taken into consideration:  Over pressurized shaft;  Dimension of shaft identical to LHC lifts;  Mobile Junction plate between the concrete modules and the floor;  Duration of installation: 10 weeks

logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201628

logo area Manual Overhead Travelling Cranes (MOT) for RF Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Cranes for RF installation in UA galleries LocationCapacity (t)Length (m)Width (m) UA UA UA UA All UA galleries will be permanently equipped with manual cranes travelling on rails to allow for handling and transport of the RF components. Figure shows MOT crane in UA gallery Duration of installation: 4 weeks

logo area Hoists 30 Hoist for the lifting pumps of the water sumps Location of supportsCapacity (t) US170.5 US570.5 Hoist for lifting maintenance equipment to the UW top floor (installation on the US side) LocationCapacity (t) US170.5 US570.5 Hoist for transferring loads in the second bay of the SHM buildings LocationCapacity (t) SDH171.5 SDH571.5 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

logo area Drawbridges Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Drawbridges For installation of the large cooling & ventilation equipment’s and all heavy equipment’s located in the UW upper floor, two drawbridges will be permanently installed inside the shaft of the US caverns in point 1 and 5. (They are kept closed during normal operation. When equipment’s need to be transported to the UW upper floor, the drawbridges are open and provide a platform that is accessible form the SD building cranes.) LocationCapacity (t) US175 US575 Figure shows drawbridge in US cavern Picture shows drawbridge in point 5

logo area Mobile shielding doors Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/ Mobile shielding doors All UA will be equipped with mobiles shielding doors with electrical motors. The dimensions (based on preliminary studies) are: 2m x 0.8m x 2.8m Locationmass (t) UA5312 UA5712 UA1312 UA1712 Figure shows mobile shielding door Mobile shielding doors

logo area Shielding for UL galleries 33 8 m2 with 40 cm thickness = 3,2 m3 For 4 UL’s : 4 x 3,2 = 12,8 m3 of steel Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

logo area Technical contacts:  Lifts: Damien Lafarge  EOT cranes: Roberto Rinaldesi  Transport & Handling issues: Serge Pelletier  General matters: Bruno Feral Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201634

logo area Thank you for your attention, any questions? Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201635