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39M-49M BOOM CAB INSTALL. 5.00 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Remove panel from MACK truck to modify as shown. Find # Parts 1 78563 switch.

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Presentation on theme: "39M-49M BOOM CAB INSTALL. 5.00 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Remove panel from MACK truck to modify as shown. Find # Parts 1 78563 switch."— Presentation transcript:

1 39M-49M BOOM CAB INSTALL

2 5.00 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Remove panel from MACK truck to modify as shown. Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003 NOTE: Install parts into panel as shown. 1.503.001.50 1.75 11.75 10.20 ½ hole X 3 5/8 hole X 113/32 hole X 1 123

3 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTION do not pinch harness when cab is lowered.

4 NOTE: Re-install panel into MAC cab NOTE: Connect (-) 12V to the battery on off selector switch, Off side as shown. NOTE: Connect 12V power cable to (+) 12V fused side on Mac battery tray NOTE: Install Reed marker light harness and 12V battery harness in MAC frame rail using tie wraps. NEW 39M-49M BOOM CAB INSTALL PRE 2008

5 12VDC + (BATT)) DY1DY2GND - Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130 2……..75654 End Barrier……………. EL 0005 3……..72820 Allen Bradley Terminal..EL 0005 4……..72824 Jumper………………….EL 0005 5……..82821 Allen Bradley Rail……...EL 0005 1232 12 V + 24 V + 54 NEW 39M-49M BOOM CAB INSTALL PRE 2008

6 Find # Parts qty 1 mack trailer plug 1 2 mack tailight plug 2 3 86531 cable 14 AWGx5C 2.5F 4 85618 cable 16AWGx2C 10F 5 625105 #10 ring lug 2 6 800935/842405 male/fem 1 bullet lug 7 85617 cable 14AWGX4C 12F 6.00” RUNNING LIGHTS ….. BACK-UP HORN ……. 1 SIDE VIEW 5 6 #1 #2 #3 #4 YELL/GRN P/N 86531 CABLE 3 RIGHT TAIL LIGHT 2 A B C D E #1---B/UP #2---R/LIGHT LEFT TAIL LIGHT #3---BRAKE/RH #4---SPARE #5---GND #1 A B C D E #1---B/UP #2---R/LIGHT #3---BRAKE/LH #4---SPARE #5---GND 10.00’ #1--(+) #3--(-) LIC PLATE LIGHT YEL/GRN A B C D #4 #1 #3 #4 #2 WIRE # 7.00’ GROUND ………...…. BOOM TRUCK MARKER LIGHT HARNESS ASSY 5.00’ GND 2.50’ 4 P/N 85617 CABLE P/N 85617 CABLE P/N 85618 CABLE 7 7 RUNLIGHTS L / TURN BRAKE R / TURN BRAKE BACK -UP FRONT VIEW MAC PLUG 1AB DC 2 NEW 39M-49M BOOM CAB INSTALL PRE 2008

7 NEW 39M-49M BOOM CAB INSTALL NEW BOOM POWER HARNESS Instructions: Cut cable as directed for appropriate boom size. Find # Parts qty 1 801359 fuse holder WH 0452 1 2 801360 50A fuse WH0452 1 3 85617 cable 14 AWGX4C 30FT 30 FT 49M NEW Boom + - #1,#2 #3, Yell,Grn 1FT Shrink 6” Shrink 54” Loom 25 FT + - #1,#2 #3, Yell,Grn 1FT Shrink 6” Shrink 54” Loom 39M NEW Boom 3 3 12 CUT OFF 12IN WIRE 12 CUT OFF 12IN WIRE 32” 42” 32” 42”

8 CB38 BATT CB43 IGN GNDREV PWR NEUT PWR CB23 IGN MAC PANEL MAC HORN RELAY RPM + RPM _ + - PTO LIGHT 4034 31 32 ON/OFF Q36 34 21 34 22 34 Q35 PUMPDRIVE CONTROL BOX #2#3 A+A - GRN/YELL SPARE MAC ECM J1-7J1-8 J2-10 J1-6 RPM + RPM -PTO SPEED INVERTER ON/OFF #1 HORN RELAY 12VDC A12 SPARE NOTE* Cut terminal rail 3” NEW 39M-49M BOOM CAB INSTALL PRE 2008

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11 NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

12 NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

13 NEW 39M-49M BOOM CAB INSTALL 2009 NOTE: Remove panel from MAC truck to modify as shown. Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003 4 Switch Guard NOTE: Install parts into panel as shown. 5/8 hole X 1 13/32 hole X 1 1234 NOTE: Re-install panel in cab As shown. BOOM POWER BOOM DRIVE BOOM PUMP

14 NEW 39M-49M BOOM CAB INSTALL PRE 2009 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTION do not pinch harness when cab is lowered.

15 STAGE 1 NEW 39M-49M BOOM CAB INSTALL 2009 NOTE: #1 Install Reed marker light harness in MAC frame rail using tie wraps. #2 Install 12V battery harness in MAC frame rail using tie wraps. #3 Install 14 AWG, 4C 85617 Wire (cut 50 feet). From MAC cab to Boom control box. NOTE: Connect (-) 12V to frame ground junction point, Or ground on Battery. NOTE: Connect (+) 12V to the battery on off selector switch, Connect to the off side as shown. 50 AMP IN-LINE FUSE

16 NEW 39M-49M BOOM CAB INSTALL 12VDC + (BATT) DY1DY2 GROUND STUD Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130 1 12VDC + CONTROL BOX 12VDC + INVERTER SWITCH (CAB) 12V-24V INVERTER 12V-24V INVERTER CONTROL BOX CONNECTIONS

17 NEW 39M-49M BOOM CAB INSTALL RPM -RPM + NOTE: Connect wire #1, RPM + to J1-7 Terminal block #2, RPM – to J1-8 Terminal block Shown below 12V 24V GND

18 NEW 39M-49M BOOM CAB INSTALL NOTE: JUNCTION BOX 17……B/BOX PLUG 2 18……B/BOX PLUG 2 31……S79A (POWER ON CAB) 33……S79A (POWER ON CAB) 34……S19,S79B,S79A (CAB) 37……+24V 38……J4, J5,J6,J8 FQ…...NOT USED (CAB) FT……NOT USED (CAB) 45A…..SB4 40……GROUND 10.1….J8 OPEN Q3.5…S79B (CAB) Q3.6....S19 (CAB) 38……+24V A12…..HORN (CAB) 21…….S19 (CAB) 22…….S79B (CAB) OPEN C/BOX PLUG 2…..31 C/BOX PLUG 2…..33 C/BOX PLUG 2…..34 C/BOX PLUG 2…..37 C/BOX PLUG 2…..38 C/BOX PLUG 2….FQ C/BOX PLUG 2…..FT C/BOX PLUG 2…45A GROUND……..40 C/BOX PLUG 2...10.1 OPEN C/BOB PLUG 1..Q3.5 C/BOX PLUG 1..Q3.6 +24V……38 C/BOX PLUG 2…A12 DT14……21 DT13……22 OPEN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 X1

19 NEW 39M-49M BOOM CAB INSTALL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J1……12.0 J2……12.1 ST1…..12.3 DT7….Q2.3 DT3…105C DT4…106C DT1…107C DT2…111C (24V) DT3…….37 (24V) J2,J4,J8,J5,J6...38 DT7,DT8,DT9,DT10,DT11,DT12,DT13,DT14… 40 J4…….12.5 J5…….12.6 J6…….12.7 SA11,SA12….13.0 SA11….13.2 SA12….13.3 DT8….Q2.7 DT9….Q3.0 DT10…Q3.1 DT11…Q3.2 DT12…Q3.3 DT13,DT14…Q3.4 SB3,SB4……..45 SB3…...44A 12.0…..C/BOX PLUG 1 12.1…..C/BOX PLUG 1 12.3…..C/BOX PLUG 1 Q2.3….C/BOX PLUG 1 105C…C/BOX PLUG 1 106C…C/BOX PLUG 1 107C…C/BOX PLUG 1 111C…C/BOX PLUG 1 37…….C/BOX PLUG 2 38…….C/BOX PLUG 2 40…….GROUND 12.5…..C/BOX PLUG 1 12.6…..C/BOX PLUG 1 12.7…..C/BOX PLUG 1 13.0…..C/BOX PLUG 1 13.2…..C/BOX PLUG 1 13.3…..C/BOX PLUG 1 Q2.7….C/BOX PLUG 1 Q3.0….C/BOX PLUG 1 Q3.1….C/BOX PLUG 1 Q3.2….C/BOX PLUG 1 Q3.3….C/BOX PLUG 1 Q3.4….C/BOX PLUG 1 45…….C/BOX E-STOP 44A…..C/BOX E-STOP JUNCTION BOX X2

20 NEW 39M-49M BOOM CAB INSTALL X1 X2 JUNCTION BOX


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