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SuperMaterials, Inc. Winners Circle Performance ITDA Monday Morning Meeting 04.17.06 1 SuperMaterials, Inc. an Affiliate of Materials Modification Inc. Fairfax, Virginia Rockford, Illinois Summary Information Contact Point Chet Kolodziej815-621-8004 Ckolodziej1@insightbb.com
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 2 Large Industry Driven Super-Materials Trends AerospaceAutomotiveH.D. Off RoadManufacturing Larger Electrical Generation Needs More Electro-Mechanical Controls/Devices Greater Payload/Range Advanced Airframe & Propulsion Materials Extended/Harsh Duty Life Cycles Total Systems Weight Reduction Larger Electrical Generation Systems More Electro-Mechanical Controls/Devices Hybrids: Powerful/Efficient/DC Drive Motors Motion/Electrical Conversion Efficient/Lighter Electrical Storage Compact Electrical Storage Greater Mileage Lighter H.O. Motors Hotter H.O. Operating Environment Extreme Heat/Pressure Operation Higher & Longer Load/Duty Cycles Extended Operating Life-Cycles Harsh Environment Durability Weight Reduction Greater Machine Center Throughput High Speed Machining Process Tougher Specialty Materials Heat & Wear Resistance Friction Control Super-Materials Impact Smaller, Lighter & More Powerful: Electrical Generators Actuation Motors & Systems Electro-Dynamic Actuation Devices High Temp & Harsh Environment: Sensors & Servo Drives Drives & Propulsion Components Seal & Rings Smaller, Lighter & More Powerful: Electrical Generators DC Motors Dynamic Energy Conversion Systems Electrical Storage Systems High-Temperature Sensors Light/Smart Clutch & Breaking Systems Friction Reduction High Output & Extreme Conditions: High Strength-To-Weight Components Special Seals & Gaskets Dust (Wear) Resistance Special Inserts/Valve Seats/Sleeves Coolant Additives Lubricant Additives Drive Train Components Clutch/Breaking Systems Productivity & Throughput: Super Cutting Tool Materials High Life Cycle Die Materials Grinding & Honing Abrasives High Temperature Materials High Impact Materials High Wear Materials
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 3 Superior Know-How & Process Engineering Enabling Resources Function & Superiority Factors Critical Super-Materials Engineering & Production Drivers Focused Know- How 10 years of Super-Materials Formulation, Production Processing & Application Development Rich Design-to-Spec IP: Linking Materials Science to Empirical Results Expanded Materials Design & Engineering Manual Empirical & Theoretical IP For Powder Metal, Ceramic & Bi-Material Development Street-Smart Designed-for-Performance Engineering Expertise Full-Cycle High-Temp Super-Performance Powder Materials Production Expertise DynaVerse (Processing) Intense Particle Bonding Particle Excitation & Packing Dynamic Plasma Heating & Consolidation Control of Electro-Dynamic Energy to Alter Thermodynamic State of Constituent Materials Dynamic Energy Control For Creating Dissimilar & Bi-Material Composites Particle Surface Scrub & Decontamination Pre-Conditioning For Full Densification
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 4 Superior Equipment & Production Methods Enabling Resources Function & Superiority Factors Critical Super-Materials Engineering & Production Drivers P 2 C ® (Plasma Pressure Compaction) (Equipment) Full Density Powder Consolidation & Thermodynamic Binding Into Bulk & Net Shapes 1-Step Lower-Temperature Energy Efficient Fast Sintering Predictable New/Next-In-Class Materials Processing (Unique) Material Combinations 99%-100% Density Predictable & Uniform Grain Structure Controlled Structure At Molecular, Sub- Molecular & Near- Atomic Scale NanoGen ® (Equipment) Material Production Raw Materials/Additives for Industrial, MEMS & Thin-Film Applications Fine-Tuning Super-Materials Structure At The Sub- Molecular & Near-Atomic Level Materials for Advanced Private & Academic Nano-Scale R&D Professionals
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 5 Plasma Pressure CompactionP 2 C / DynaVerse Breakthrough Powder Metal Technology Six Issued Patents & 6 years of user experience Homogenous Crystalline Structures Extensive RangeMicron, Submicron & Nano-Scale Powders Extensive MaterialsMetals, Ceramics & Bi-Materials Unparalleled Process Advantages Economic & Energy EffectivenessRapid Consolidation Minutes vs Hours & Reduced Secondary Component Processing Superior End ProductFine Grain Structures & Higher Densities Dual Use FlexibilityNew/Next-in-Class Alloys & Bi-Materials High Structural Integrity High Molecular/Atomic BondingNo Sintering Additives; Lower Consolidation Temperatures; Low/No Particle Oxidation Barriers
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 6 High Purity Nano-Particle GeneratorNanoGen Microwave Plasma Nano-Powder Synthesis Patented & 6 Years Of Field Proven Experience Volume Production of Sun-Micron & True Nano-Scale Particulate Materials Down To 9 Nanometers Exclusive Equipment To Create Ultra-Pure, Un-Oxidized Metals & Ceramics Particulates Superior Nano-Particle Manufacturing Process EfficiencyKilo Quantity Production Process EffectivenessTight Control Over Particulate Uniformity: Predictable Shape & Narrow Size Distribution Process FlexibilityLiquid, Gas or Solid Precursor Processing High-Purity No Process or Bi-Product Contamination From Grinding Media or Chemical Precipitation 1 st Generation Operating Principles
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 7 Addressable Markets & Overlapping Interests Super-Materials Constituents Realize Wide Use 1,40040% 3,500 Tungsten 2,94550% 5,891 Tungsten Carbide 1,04040% 2,600 Molybdenum 1,40215% 9.350 Stainless Steel 10,00020% 50.000 Aluminum 1,2605%25,204Copper 23,6955%473,804Iron & Steel 4,04440% 10,110 Nickel Constituents Short Tons (Key) / (Key + Overlap) (**) Focus & Fit % (% of Key) / (% of Total) Total Use Short Tons Powder ProductsFocus 13,00025% 52,000 *Titanium (All Types) 545%1,077Tin 32,429 / 57,43824% / 9%633,636 2004 North American Powder Metals Usage / (**) Derived Estimate *Titanium Typically Not Included In Powder Metals Listings Super-Materials Key Constituents Overlap Interest
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 8 Large Markets Exist that Thrive on Winning Performance Aerospace Defense Medical Chemicals & Extraction Electronics Manufacturing Leadership, Technology, Innovation & Products Superiority Severe Environments Require Immediate Needs
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Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting 04.17.06 9 Target Partner Industries Powder Metal & Ceramics Suppliers Heavy Equipment Manufacturers High-Profile Defense & Civilian Contractors High-Profile Sports Performance Teams Leading Academic Institutions US Titanium Industry Development Initiative Machine Process (Automation) Builders Information Flow Viral Marketing / Thought Leaders Industry & Customer Targeted Press Releases Key Customer Endorsement / Case Studies Focus Leveraging Current Competency Our Pool Of Materials Expertise Long Life-Cycle Tooling Materials Nano-Composites Battlefield/Diplomatic Life Safety High Temp Fluid/Gas Seals Severe Use Hydraulic Seals Ferro-Fluid Vibration Controls Wear Resistance & Lubrication Bi-Metal & Cer/Met Composites Magnetics Base Materials for Medical Devices Electro Dynamics MEMS R&D Base Materials Lasing Crystal Development Academic & Corporate Nano R&D Scale-Up Summary
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10 SuperMaterials TiAl COMPARISON (PM) WITH (CAST) STATE OF THE ART Strength (MPa) Temperature (Celsius) P2C Consolidated Draper, et al 2003 TemperatureP2C consolidated (flexure Strength) As-extruded (tensile strength) 400 o C1600 MPa1100 MPa 800 o C1000 MPa700 MPa 950 o C800 MPa500 MPa High temperature mechanical properties of P2C consolidated TiAl were comparable to that of TiAl produced by extrusion process by Draper et al, 2003.
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