1. SAE INDIA (VIRTUAL BAJA 2014) BRAKING & SAFETY
-Pavan Hiranandani
-Smit Parekh
-Mit Naik

2. BRAKE
DISC
BRAKE

3. BRAKE
DISC BRAKES(on all wheels) with A MASTER CYLINDER.

4. BRAKE

5. BRAKE SPECIFICATIONS- Brakes-
Disc Brake with Maruti 800 calliper assemply
Master Cylinder-
Maruti 800 Bosch Tandem Master Cylinder (OEM)
Mountings-
Aluminum Brake Lines
Hydraulic Brake hoses
Banjo bolts etc.
are taken

6. Disc Diameter (Outer/Inner)
215.2 mm/175 mm
MASTER CYLINDER DIAMETER
19.1mm
Diameter of the Maruti 800 caliper
2.7 mm
Brake disc thickness
10 mm
Brake Pedal Ratio
1:4
Pressure acting in the cylinder
1.39 N/(mm)2
Force acting on each caliper liner N
Total brake force acting on the vehicle N
Deceleration of the vehicle during braking
6.08 m/s2
Stopping distance(when vehicle is moving at 54kmph)
18.50m

7. BRAKE
BRAKE LIGHT
The vehicle must be equipped with a red brake light that is mounted such that the light shines parallel to the ground, not up at an angle.
ISI rated Brake Lights are to be used

8. Diagonal Braking Circuit
SAFETY
Following equipments must be used for safety purposes
KILL SWITCH
FIRE EXTINGUISHER
DRIVER 5 Point SEAT BELT
Diagonal Braking Circuit
Motocross Helmet
Gloves
Neck Brace

9. SAFETY
KILL SWITCH
Cockpit Switch – The cockpit switch must be located in the front of the cockpit within easy reach of the driver when strapped into the seat.
Must be less than mm

10. SAFETY FIRE EXTINGUISHER
Fire extinguishers must be labeled with school name and vehicle number .

11. SAFETY Diagonal Braking Circuit. For Circuit Failure,
Diagonal Braking Circuit Split is used for Effective Braking Power on both Axles.

12. SAFETY
The Roll Cage Design is made respect to the safety of the driver. In case of an emergency, Driver can easily come out of the ATV within 5 seconds.

13. SAFETY

14. COSTING Braking System- Master cylinder-1500 Calliper-1200*4=4800
Disc=550*4=2200
Pads=320*2=640
Pedals=100*3=300
Other necessary minor parts=7000
Total breaking=16440
Safety Equipments-
Fire Extinguisher with bracket=2500
Kill Switch=250
Motocross Helmet=2000
Gloves &Goggles=200
Neck Brace=100
Seat Belt=3000
Other minor parts=1000
Total Safety=9050