Presentation on theme: "Plant Optimization Engineer Utilities/Technical Services"— Presentation transcript:
1 Plant Optimization Engineer Utilities/Technical Services MillerCoors Golden Brewery Sustainability Improvement . Energy Water Waste to LandfillJulie Smith, PE, MSPlant Optimization EngineerUtilities/Technical Services
2 Brewery Sustainability Improvement AgendaCorporate Goals/LeadershipBrewery ProcessesBrewery UtilitiesOpportunitiesWaste to LandfillCulture
3 Corporate Sustainability Goals Energy Usage of 120 MJ/HL by 2015ElectricitySteamVehicle FuelWater Usage of 3.18 HL/HL by 2012Zero Waste to Landfill by 2015CO2 Self-Sufficiency of 85% by 201550% Reduction in Green House Gas by 2020Why Sustainability?Customer DemandContinue our BusinessSave MoneyMarketingResponsibility for Future Generations!
33 Savings Opportunities – Water and Wastewater Save Water = Save Energy!“Low Hanging Fruit”LeaksControlsNozzlesTeam Work/Process OptimizationProblem SolvingBroom Not HoseCIP TimesCleaning MachinesDry LubeSeal WaterQuality/EfficiencyProjectsRe-UseOnce-Through Cooling WaterEmpty Can Rinse WaterReject Can Conveyance
34 Waste to Landfill Currently ReUse or Recycle >98% of Total Waste Spent GrainYeastEthanol StillGlassCansSingle StreamIndustrial (Paper, Cardboard, Stretch Wrap, Metal)Still, 100 Ton/Month to Landfill (2010)Goal – Zero Waste in 3 years (or pretty close)Sort, Label, Color CodeOptimize CollectionSource Reduction
37 Co-Products Golden Brewery Bill Coors: “Waste is Just a Resource Out of Place”Yeast – 12 MM LBS/yearFuel Grade Ethanol – 2.5 MM gal/yearSpent Grain – 400 MM LBS/yearAll sold locallyGrain DustMaltingMalt StorageGrain Load-OutBrew House
38 YOU’RE INVITED TO HELP US MAKE AN IMPACT! As a first step to make the Golden Brewery“The Largest Zero-Waste-to-Landfill Brewery in the World”,we need your help to:sort recyclables from the trash created at the brewerypaint examples of our new standardized color-coding system of lugers/dumpstersdraw up facts about trash and recycling at our brewery to create a great displayRSVP on the Volunteer Website (https://www.millercoorsvolunteers.com)What: Operation Zero Waste CARE & Volunteer EventWhen: Thursday, Sept. 15th Sorting: 7am – 8:30am8:30 am – 10amVisit and learn: 1pm – 4pmWhere: Pavilion at Investment RecoveryWhat to bring: Pants, long sleeved shirt, PPE (bump-cap, steel-toes, safety-vest, and Kevlar gloves)Pavilion at Investment RecoveryEmployee Sales / Beer Trailer
42 Culture – What is Culture? Definitions:The quality in a person or society that arises from a concern for what is regarded as excellent in arts, letters, manners, scholarly pursuits, etc.That which is excellent in the arts, manners, etc.A particular form or stage of civilization, as that of a certain nation or period: Greek culture.Development or improvement of the mind by education or training.The behaviors and beliefs characteristic of a particular social, ethnic, or age group: the youth culture; the drug culture.
43 Culture Elements for Success Leadership Green Teams Education CommunicationRecognitionProjectsScore Cards
44 Culture – Green Teams Golden Green Team – CARE “Committed to Active Responsibility for the Environment”Established 2006Lunch and Learn EducationRecyclingBrown Bag MoviesMovie LibraryVolunteer OpportunitiesClear Creek WatershedRecycling AuditHoliday Meal – Zero Waste Bin Stewards
45 UM Prioritization by Area Water ProjectsSteam ProjectsElectrical ProjectsAUDITSIDEASEffortImpactTop Priorities & Assigned LeadsBrewery Priorities & Sustainability Team
46 Golden Brewery Energy Sustainability Team TS Initiatives Projects Consumption, Cost, CarbonSustainability TeamLoss & Waste AnalysisProcessPackagingTSLogisticsFocused ImprovementsPackaging Line “Zero Energy” PilotKeg Line AirA Water OverflowPackaging Dry LubeConditioning Cold SanitizationTS InitiativesCost ImprovementsFuel Cost and MixFixed Cost EliminationEnergy AuditInitiatives & ProjectsMetering StrategyElectrical and Steam MetersMetering PlanProjectsCooling Tower VFD’sHeat Exchanger Condensate ReturnPlant Air System ProjectsFrick #5 Evaporative CondenserLighting Projects