Presentation on theme: "MillerCoors Golden Brewery Sustainability Improvement MillerCoors Golden Brewery Sustainability Improvement. Energy Water Waste to Landfill Julie Smith,"— Presentation transcript:
MillerCoors Golden Brewery Sustainability Improvement MillerCoors Golden Brewery Sustainability Improvement. Energy Water Waste to Landfill Julie Smith, PE, MS Plant Optimization Engineer Utilities/Technical Services
Corporate Sustainability Goals Energy Usage of 120 MJ/HL by 2015 Electricity Steam Vehicle Fuel Water Usage of 3.18 HL/HL by 2012 Zero Waste to Landfill by 2015 CO 2 Self-Sufficiency of 85% by 2015 50% Reduction in Green House Gas by 2020 Why Sustainability? Customer Demand Continue our Business Save Money Marketing Responsibility for Future Generations!
Brewery Process Overview Malting Brewing Fermenting Conditioning Packaging Warehousing
Golden Brewery Map
Golden Brewery Layout Aging Cellars, Hop Storage PowerYDPStill Malting/Kilns Packaging/Warehouse/Gov. Cellar Fermenting Conditioning Turbine Brewing
Brewing Process Mash In Filter/Lauter Boil Wort Chill Ferment
Fermenting Yeast + Wort = Beer Maintain Temperature Residence Time CO2 Yeast To Aging
Conditioning Aging Filter Blend To Packaging
Packaging Bottles, Cans and Kegs Rinse Fill Label Package Palletize To Warehouse
Warehouse Store Product Move Product Temperature Docks
Utilities for Brewery Operations Power Plant – Co-Generation Coal and Natural Gas Fired Boilers 800 LB Steam 1)Electricity 2)400 LB Steam 3)50 LB Steam Ammonia Steam Electricity Plant Air Steam Electricity Water Treatment Electricity Wastewater Treatment Electricity CO 2 Recovery Electricity
Utilities – Map of Valley
Utilities – Where does the Steam Go?
Resource Savings Opportunities Steam
Steam Savings Opportunities “Low Hanging Fruit” Leaks Traps Control Valves Pressure Relief Valves Process Optimization/Team Work Compression Equipment Operation Problem Solving Metering - Short-Interval Control Set Points CIP Times Quality/Efficiency Projects HVAC Plant Air Refrigeration Brew Kettles
Plant Air Opportunities Leaks Operations Compression Equipment Set Points Small Projects Cabinet Cooling/Pressure Air Shut-Off on Equipment not Operating Low Pressure Uses Condensate Drains Pneumatic Valves and Equipment Large Projects Decentralization Distribution Headers
Condensate Return Benefits Cost Energy Waste Treatment Water Treatment Where is it Going? Sewer Stack Steam Leaks
Utilities – Where does the Electricity Go?
Resource Savings Opportunities Electricity
Electricity Savings Opportunities Culture Lights Office Equipment Phantom Energy Process Optimization/Team Work Metering/Short Interval Control CIP Times Pump Control Hard Shut-Downs Operating Strategy Water Usage Quality/Efficiency Projects Lights Pump VFD’s Controls Equipment Right-Sizing Facilities Lights HVAC Insulation No! Yes!
Electricity Savings Opportunities Packaging Green Shut-Down
Utilities – Where Does the Water Go?
Resource Savings Opportunities Water and Wastewater
Savings Opportunities – Water and Wastewater Save Water = Save Energy! “Low Hanging Fruit” Leaks Controls Nozzles Team Work/Process Optimization Problem Solving Broom Not Hose CIP Times Cleaning Machines Dry Lube Seal Water Quality/Efficiency Projects Re-Use Once-Through Cooling Water Empty Can Rinse Water Reject Can Conveyance
Waste to Landfill Currently ReUse or Recycle >98% of Total Waste Spent Grain Yeast Ethanol Still Glass Cans Single Stream Industrial (Paper, Cardboard, Stretch Wrap, Metal) Still, 100 Ton/Month to Landfill (2010) Goal – Zero Waste in 3 years (or pretty close) Sort, Label, Color Code Optimize Collection Source Reduction
Co-Products Golden Brewery Bill Coors: “Waste is Just a Resource Out of Place” Yeast – 12 MM LBS/year Fuel Grade Ethanol – 2.5 MM gal/year Spent Grain – 400 MM LBS/year All sold locally Grain Dust Malting Malt Storage Grain Load-Out Brew House
Pavilion at Investment Recovery Employee Sales / Beer Trailer YOU’RE INVITED TO HELP US MAKE AN IMPACT! As a first step to make the Golden Brewery “The Largest Zero-Waste-to-Landfill Brewery in the World”, we need your help to: sort recyclables from the trash created at the brewery paint examples of our new standardized color-coding system of lugers/dumpsters draw up facts about trash and recycling at our brewery to create a great display RSVP on the Volunteer Website (https://www.millercoorsvolunteers.com)https://www.millercoorsvolunteers.com What: Operation Zero Waste CARE & Volunteer Event When: Thursday, Sept. 15th Sorting: 7am – 8:30am 8:30 am – 10am Visit and learn: 1pm – 4pm Where: Pavilion at Investment Recovery What to bring: Pants, long sleeved shirt, PPE (bump-cap, steel-toes, safety-vest, and Kevlar gloves)
Culture and People What is Culture?
Culture – What is Culture? Definitions: 1.The quality in a person or society that arises from a concern for what is regarded as excellent in arts, letters, manners, scholarly pursuits, etc. 2.That which is excellent in the arts, manners, etc. 3.A particular form or stage of civilization, as that of a certain nation or period: Greek culture. 4.Development or improvement of the mind by education or training. 5.The behaviors and beliefs characteristic of a particular social, ethnic, or age group: the youth culture; the drug culture.
Culture Elements for Success Leadership Green Teams Education Communication Recognition Projects Score Cards
Culture – Green Teams Golden Green Team – CARE “Committed to Active Responsibility for the Environment” Established 2006 Lunch and Learn Education Recycling Brown Bag Movies Movie Library Volunteer Opportunities Clear Creek Watershed Recycling Audit Holiday Meal – Zero Waste Bin Stewards
Top Priorities & Assigned Leads Brewery Priorities & Sustainability Team Effort Impact