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Vertical Embroidery Machine in. Phone +91 124 4115676.

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Presentation on theme: "Vertical Embroidery Machine in. Phone +91 124 4115676."— Presentation transcript:

1 Vertical Embroidery Machine in. Phone

2 About Us Nantex Machineries was founded in the year 2010 with the purpose of inventing & innovating new technology machines for textiles and automation industry. We have our own R&D team & are working on developing our own manufacturing capacity to produce new developed products.

3 Presentation Overviews Details about the Project Market Survey & Current Statistics Technology Innovation Incorporated in this New Embroidery Machine Outstanding Features compared to Existing Product in the market % Utilization / man power / Automation involved in this Product Product Life Cycle Cost Analysis Productivity of new Schifflie compared to other products in the market Overall Growth rate in Schifflie Embroidery against Increase in Demand Product lifecycle Cost Analysis Space Utilization for machine installation Maximum possibility of endless repeat designs through this machine About the Machine

4 Details about the Project Nantex brings its first invented product in the textile industry – Vertical Embroidery Machine. Model – VEM (Double Width) Model – VEM (Single Width) Model – VEM (Single Width)

5 Market Survey & Current Statistics Global Embroidery Industrys overview The Global Embroidery Industry is one of the most important sectors of the economy in terms of investment, revenue, and trade and employment generation all over the world. Embroidery industry has short product life cycle, tremendous product variety, volatile and unpredictable future demand in the global market. Also by introducing advanced techniques incorporated in this new Vertical Schiffli Embroidery machine multiple value addition of the end product leads to greatest profit margin and viable payback period in new textile projects. Overview of the Embroidery Industry and Indian scenario The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum. Realizing the huge potential of embroidery, some large players have entered the sector. Embroidery, till a decade ago, was largely in the unorganized sector, with very small units, typically with 2 and 4 embroidery machines. Now a days, organized players account for 80% of the market. The market is also slowly moving from largely unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico, Rosebys, Kids at Home, KurlOn, Westside, and Star, etc... Note: This information taken from web links.

6 Technology Innovation Incorporated in this New Embroidery Machine Till today we are doing schiffli (all over) embroidery in wrong direction meaning against grain line of the fabric. This has always had a negative effect on the cost efficiency of such embroidered products across globe. Though embroidery has always fascinated designers from both apparel & home world - it has remained mostly restricted to upper & niche market. By bringing in the revolutionary change in the schiffli machine - where in embroidery could be done along the grain of any fabric – we have been able to solve this long lasting problem of this industry. Machine Picture Model VEM References /Pattern No: International Application No: PCT/IB2010/ Indian Patent Application No: 2384/DEL/2009

7 Outstanding Futures compare to Existing Product in the market Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit Salient FuturesVEM Existing machine (Schiffli) Machine Utilization %97%83% Space Require to InstallComparatively Less500 Sq. Yard Machine Cost / machine28 to 35 Lacs (8 time less)1.5 to 2.5 Cr Emb. Order Quantity to processNo limitations1000 mts minimum/ batch Man Power Required 4 person /10 m/c /shift6 person /1 machine /shift Routing & speed balancingeasy routing & speedTough to balance m/c speed Material Handling Less handleMore & Complicated handle Material FeedingSame direction Roll formBatch preparation required Process Wastage %60 times reduction in %More wastage -----as a Fabric %0.10%12% -----as a Yarn %0.10%8% Clarity of Design More realistic Software SupportAdvanced file support OperationEasy working Process life cycle costLowest possible in marketComparatively high Machine Maintenance cost Economical / cost effectiveExpensive / Costly SpecialtyAllover EmbroideryLace Embroidery

8 % Utilization / man power / Automation involved in this Product Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

9 Product Life Cycle Cost Analysis (Cost contribution shown as % value) Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 Productivity of new Schiffli compare to other product in the market No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in % Value Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

11 Over all % Growth rate in Embroidery Sectors &% increase in demand Important points highlighted here is Capacity & growth rate in embroidery sectors are 27% lagging behind against the current demand of 30% & above, there is huge potential for this sectors to grow up faster rate

12 Product Life Cycle Cost Analysis (Cost contribution shown as % value) Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

13 %Space Utilization for machine installation Note: Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

14 Maximum possibility of endless repeat designs through this machine Technical SpecificationsVEM 1- 63Existing Schiffli m /c Repeat Length Endless Repeat Length (Free Hand Creativity)Limitation in repeat Length In Warp Direction yes ( Right Direction to do all over embroidery)No In Weft DirectionNo Yes (Right Direction to do Lace Embroidery ) Needle CapacityExisting Needles ShuttlesExisting Shuttles (Top shuttle)Existing Shuttles ( Top Shuttle Special Components Roll form Embroidery ( Length Wise Embroidery ) Cut Pcs Embroidery ( Width wise Embroidery ) Tension ConrollersServo based Fabric Wastage0.10%12 % Yarn Wastage0.10%8% After EmbroideryCan do any process without hassle lot of hassles ( Re-stitch the cut length for dyeing process or further Process )

15 About Machine Doing embroidery in Right Direction (along with grain Line or fabric length wise) can create designs free handedly. The embroidery flow will be length wise and can use the embroidered fabrics for Home furnishings (like curtains, bed sheet, pillow cover and others), any garments for domestic and international market. Machine installation space will be less and can be install in any floor. Foundation Not Required. Machine Price is very low and competitive. Less Man Power to operate the machine. Less Electricity consumption

16 About Machine Less Noisy Fabric loaded through roll form At one time 100 to 150 mtrs fabric can be loaded Less Maintenance There is no fabric wastage. Embroidered fabric shrinkage will be less. Fabric dimensional stability will be the same after embroidery Less mending Overall manufacturing cost will be less.

17 Description VEM Length-5390 mm Width-1340 mm Height-2300 mm Weight-4.3 Ton Frame-Double Width Fabric -150 mtr X 2 Rolls(at one time) Controller- 2 Micro Processer 5 Mhz Data input/output-USB Drive Speed-250 RPM Movement-300 mm Data format-.SAS,.DAT Repeat-as normal schiffli 4/4, 8/4, 12/4…. Energy Consumption-8 KW Shuttles-Top Shuttles normal Size Needles- Normal Schifflie Borer-Normal Schifflie Foundation- Not required

18 Description VEM Length-4190 mm Width-1340 mm Height-2300 mm Weight-3.2 Ton Frame-Single Width Fabric -150 mtr (at one time) Controller- 2 Micro Processer 5 Mhz Data input/output-USB Drive Speed-260 RPM Movement-300 mm Data format-.SAS,.DAT Repeat-as normal schiffli 4/4, 8/4, 12/4…. Energy Consumption-6.5 KW Shuttles-Top Shuttles normal Size Needles- Normal Schifflie Borer-Normal Schifflie Foundation- Not required

19 Description VEM Length-5750 mm Width-1340 mm Height-2300 mm Weight-4.2 Ton Frame-Single Width Fabric -150 mtr (at one time) Controller- 2 Micro Processer 5 Mhz Data input/output-USB Drive Speed-275 RPM Movement-500 mm Data format-.SAS,.DAT Repeat-as normal schiffli 4/4, 8/4, 12/4…. Energy Consumption-8 KW Shuttles-Top Shuttles normal Size Needles- Normal Schifflie Borer-Normal Schifflie Foundation- Not required

20 Contact Details M/s Nantex Machineries Pvt Ltd, Plot No – 162, Sector-6, IMT Manesar, Gurgaon, Haryana – Phone –

21 Nantex Machineries Pvt. ltd. Plot No- 162, Sec- 6, IMT Manesar, Gurgaon, Haryana, Tel: Fax: ,


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