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Total Sand Controland Compact Sand Plant. CONTENTS The Rotocontrol RTC106 MAXCOOL – Cooler Mixer The Compact Sand Plant Supervisory Control System.

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Presentation on theme: "Total Sand Controland Compact Sand Plant. CONTENTS The Rotocontrol RTC106 MAXCOOL – Cooler Mixer The Compact Sand Plant Supervisory Control System."— Presentation transcript:

1 Total Sand Controland Compact Sand Plant

2 CONTENTS The Rotocontrol RTC106 MAXCOOL – Cooler Mixer The Compact Sand Plant Supervisory Control System

3 ROTOCONTROL RTC 106

4 RTC GENERAL PRINCIPLE The Rotocontrol continuously controls the quality of your green sand for compactibility green compressive strength The Rotocontrol takes a sample in your mixer during the cycle. The Rotocontrol system automatically drives water bentonite and cool dust

5 The RTC comprises of: A sand Sampling Device A Sand Measuring Machine A Temparature Probe A water measuring system A PC with specific supervision Control System A calibration set

6 MAXCOOL The Mixer Cooler

7 MAXCOOL Mixing Principle The Maxcool is a Mixer Cooler working in ambient temperature and pressure. The speeds of the Maxcool are controlled by electronic variable speed control. Less electricity needed. Better mixing efficiency leading to decrease in binders consumptions

8 MXC COOLING PRINCIPLE The cooling system work with a Fan and Suction. For cooling at the beginning of the cycle you put some water for the evaporation in function of the sand temperature. The cooling regulation is controlled by probes of temperature with the rotocontrol.

9 MXC PARTS A weighing hopper Temperature probes A Cooler Mixer Shell A RTC 106 with supervision A high pressure Fan A pneumatic dosing system for additives

10 THE COMPACT SAND PLANT

11 COMPACT SAND PLANT PRINCIPLE A new concept Two functions mixer and cooler in one single unit Simplication of sand plant Better quality improvement Reduction of consumption: power, water, additives

12 The intallations in working all over the world show clearly the cooling and mixing efficiency of the Maxcool. COMPACT SAND PLANT PRINCIPLE

13 SYNOPTIC MENEGOTTI BRAZIL Polygonal screen Additives with screws and pulsor Lumps Cooling Drum MXC50 & RTC106 Silo 50 m3

14

15 HORIZONTAL COMPACT SAND PLANT PROJECT INSTALLATION

16 Working example with supervision

17 MIXER PAGE Handling of sand temperature Handling of sand weight Viewing of introduced water quantity Handling of additives products dosing Rotocontrol measures Weighting instructions adjustment

18 ADDITIVES PRODUCTS DOSING Without Pn Dozing With pulsor Display of calculated weights per product Products adjustment The captors Viewing the load cell weight in real time Display of real weights per product

19 Recording in the form of receipt Access to motor parameters adjustment FONDARC MIXER Dynamical visualisation of functioning grafcet

20 Recording the Power Curve View of Power Consumed FONDARC MIXER

21 ROTOCONTROL SYNOPTIC Rotocontrol adjustments access Load Cell Caliberation Access Load Cell Caliberation Access Targets access Graph access

22 Measures Display ROTOCONTROL PARAMETRES Passwords Adjustment Alarms Screen Timers Menu

23 YOUR CUSTOMISED MENU Recipe Menu

24 ROTOCONTROL HISTORIQUE Historical Data Screen Choosing the file with option to print and view the statistics. (compactibility and compression strength) Curb, water quantity, sand temperature, additives quantities, compactibility and compression strength Recording under excel size Dailing and monthly totals with averages Visualisation under graphic shape

25 We thank for your attention and stay at your disposal for any more informations regarding our supervision Rhino Machines Pvt Ltd Plot No 1, GIDC Phase II Vithal Udyognagar P.O. Karamsad. Distt. Anand. Gujarat. India our website : Phone : /277 Fax : Mobile :


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