1. Total Sand Control and Compact Sand Plant

2. CONTENTS The Rotocontrol RTC106 MAXCOOL – Cooler Mixer
The Compact Sand Plant
Supervisory Control System

3. ROTOCONTROL
RTC 106

4. RTC GENERAL PRINCIPLE
The Rotocontrol continuously controls the quality of your green sand for
compactibility
green compressive strength
The Rotocontrol takes a sample in your mixer during the cycle.
The Rotocontrol system automatically drives water bentonite and cool dust

5. The RTC comprises of: A sand Sampling Device A Sand Measuring Machine
A Temparature Probe
A water measuring system
A PC with specific supervision Control System
A calibration set

6. MAXCOOL The Mixer Cooler

7. MAXCOOL Mixing Principle
The Maxcool is a Mixer Cooler working in ambient temperature and pressure.
The speeds of the Maxcool are controlled by electronic variable speed control.
Less electricity needed.
Better mixing efficiency leading to decrease in binders consumptions

8. MXC COOLING PRINCIPLE The cooling system work with a Fan and Suction.
For cooling at the beginning of the cycle you put some water for the evaporation in function of the sand temperature.
The cooling regulation is controlled by probes of temperature with the rotocontrol.

9. MXC PARTS A weighing hopper Temperature probes A Cooler Mixer Shell
A RTC 106 with supervision
A pneumatic dosing system for additives
A high pressure Fan

10. THE
COMPACT SAND PLANT

11. COMPACT SAND PLANT PRINCIPLE
A new concept
Two functions mixer and cooler in one single unit
Simplication of sand plant
Better quality improvement
Reduction of consumption: power, water, additives

12. COMPACT SAND PLANT PRINCIPLE
The intallations in working all over the world show clearly the cooling and mixing efficiency of the Maxcool.

13. SYNOPTIC MENEGOTTI BRAZIL
Polygonal screen
Additives with screws and pulsor
Silo 50 m3
MXC50 & RTC106
Cooling Drum
Lumps

15. HORIZONTAL COMPACT SAND PLANT
INSTALLATION
PROJECT

16. Working example with supervision

17. MIXER PAGE Viewing of introduced water quantity
Handling of sand weight
Viewing of introduced water quantity
Handling of sand temperature
Weighting instructions adjustment
Handling of additives products dosing
Rotocontrol measures

18. ADDITIVES PRODUCTS DOSING
Without Pn Dozing
With pulsor
Viewing the load cell weight in real time
The captors
Display of calculated weights per product
Display of real weights per product
Products adjustment

19. FONDARC MIXER Access to motor parameters adjustment
Dynamical visualisation of functioning grafcet
Recording in the form of receipt

20. Recording the Power Curve
FONDARC MIXER
Recording the Power Curve
View of Power Consumed

21. Rotocontrol adjustments access Load Cell Caliberation
ROTOCONTROL SYNOPTIC
Rotocontrol adjustments access
Load Cell Caliberation
Access
Targets access
Graph access

22. ROTOCONTROL PARAMETRES
Measures Display
Alarms Screen
Passwords Adjustment
Timers Menu

23. YOUR CUSTOMISED MENU
Recipe Menu

24. ROTOCONTROL HISTORIQUE
Choosing the file with option to print and view the statistics. (compactibility and compression strength)
Visualisation under graphic shape
Curb, water quantity, sand temperature, additives quantities, compactibility and compression strength
Dailing and monthly totals with averages
Recording under excel size
Historical Data Screen

25. We thank for your attention and stay at your disposal for any more informations regarding our supervision
Rhino Machines Pvt Ltd Plot No 1, GIDC Phase II Vithal Udyognagar P.O. Karamsad. Distt. Anand. Gujarat. India our website : Phone : /277 Fax : Mobile :