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PREMIX PLANTS. We offer full supply of grinding, dosing and conveying lines, starting with the intake of raw materials, through main storage tanks, grain.

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Presentation on theme: "PREMIX PLANTS. We offer full supply of grinding, dosing and conveying lines, starting with the intake of raw materials, through main storage tanks, grain."— Presentation transcript:

1 PREMIX PLANTS

2 We offer full supply of grinding, dosing and conveying lines, starting with the intake of raw materials, through main storage tanks, grain cleaning where required, grain steaming & conditioning, macro & micro ingredients dosing & mixing systems, monitoring and electrical control systems. And finally: installation, start-up and maintenance of the devices along with the post-warranty service. Capacity of premix lines: up to 20 t/h SCOPE OF SUPPLY

3 PREMIX PLANT Konsul Drogiczyn Capacity 1 t/h

4 Side view Grinding Components dosing and weighting Manual components adding Mixer Control panel Basic components grinding and conveying

5 Top view

6 Mixer with bagging station Components dosing and weighting

7 Basic components grinding and conveying

8 Basic components grinding and conveying

9 Components dosing and weighting

10 Mixer

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12 Mixer with bagging station

13 PREMIX PLANT Zlobinks Capacity 5 t/h

14 Technological diagram - example Macrocomponents Microcomponents Mixing

15 Macrocomponents dosing and weighing

16 Manual charging of microcomponents bins

17 Manual charging of microcomponents bins

18 Microcomponents dosing system

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22 Microcomponents dosing system

23 Mixer

24 MIXERS Horizontal paddle mixers mixing accuracy 1 : made of – construction alloy steel or acid-resistant steel additional fittings – over and sub- mixing tanks lower bolt – „bomb” hatch batch mixer Two-shaft mixers

25 DOSING INSTALLATIONS FOR LIQUIDS We can dose: choline chloride, methionine lysine water and acidifiers molasses glicerine aromatic substances formadehyde waniasa lecifeed

26 Installation consists of the following devices: heater with filters and pump unit scales or mass flow meter heated and insulated pipeline of acid-resistant steel valve unit interceptor with spray nozzles unit and blow-off system control cabinet

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28 INSTALLATIONS FOR MELTING AND DOSING FATS Heated and insulated tank made of acid-resistant steel with a capcity of liters to melt fat. Installation for dosing fat.

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31 Devices: buffer tank with electro-pnaumatic bolt and pellets level sensor flow scales for constant pellets weighing devices for lubrication – geasing chamber woth nozzles or a device with rotating plates enzymes dosing – special pneumatic nozzles mixing devices – mixing screw conveyor or two shaft paddle mixer installation for dosing liquide, dosing pumps adjusted to be steered by inverters

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35 STORAGE TANKS The tank consists of: heated double conical bottom – this enables heating the liquid in the tank evenly, complete emptying of the tank and cleaning the tank easily mixer – prevents the particulates from forming a deposit in the bottom of the tank draining and inlet valves side hatch and upper cover allowing easy access to the inside of the tank

36 the heating factor temperature control and regulation system and the system of controlling liquid temperature inside the tank outer ladder and upper platform with a shield electronic sensor of the maximum level with an alarm system for monitoring liquid consumption and the amount in the tank based on pressure converter or radar sensor

37 heated pump, preliminary cleaning filter and installation for filling one or several tanks equipped with a system of complete automatic emptying the filters and pipelines tank and pipelines heating system heat insulation of cm mineral wool

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41 ELECTRIC AND AUTOMATION SYSTEM control and power cabinets driver–based control systems control systems with the production process visualisation

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43 SCADA system for feed plants System capabilities: production process control and supervision, visualization of the entire production process, production lines visualization and history, processes control by hand, abnormal states recording and visualization, communication with external devices, communication with electronic scales, objects animation

44 alarms and events registration, production reports creating, recipes creating and editing, flours mixing - batch and continuous, access protection at different levels, prepared to cooperate with other systems on the object, traceability - full product genealogy, media usage monitoring and optimization (power, water, etc.).

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47 References Our reference list includes over 2000 customers in 40 countries operating in 10 industries.

48 Your Partner in Food & Feed Processing


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