1. 1 Comparison of 100-B and 100-D Contactors

2. 2 100-B Contactors

3. 3 100-D Contactors Family Shot

4. 4 Reasons for Transition 100-D Line has many improved features over the 100-B line –Expanded ratings –Smaller size –Electronic coils –DC coils up to 860A –Environmentally friendly materials –Direct mounting overload relays –Safety contactors from 95A to 860A

5. 5 Reasons for Transition 100-D Line has been designed to provide common “look & feel” with MCS 9..85A line –Gray Color –Markings: Terminals A-B Logo –Catalog No. Structure –Catalog Pages –Technical Data Common design, features and accessories across the entire 100-D Line, 95..860A

6. 6 Overview of 100-B Contactors 100-B110 100-B180 100-B250 100-B400 100-B600 100-B300 AC and DC AC and DC AC coils only AC coils only AC coils only Coils E-Frame F-Frame G-Frame H-Frame J-Frame

7. 7 Overview of 100-D Contactors 100-D95 100-D95 100-D210100-D630 100-D110 100-D110 100-D250100-D860 100-D140100-D140100-D300 100-D180 100-D180 100-D420 AC or DC coils AC or DC coils AC or DC coils AC or DC coils Conventional Electronic Electronic Electronic Frame 4 Frame 5Frame 6

8. 8 100D95KD 11- Contactors Frame Size Coil CodesAuxiliary Contacts D95 - 95A - 50kW / 60HP D110 - 110A - 55kW / 75HP D140 - 140A - 75kW / 100HP D180 - 180A - 90 kW / 150HP D210 - 210A - 110 kW / 150HP D250 - 250A - 132 kW / 200HP D300 - 300A - 160 kW / 250HP D420 - 420A - 220 kW / 350HP D630 - 630A - 335 kW / 500HP D860 - 860A - 400 kW / 600HP * - AC Conventional 50/60 HZ E* - AC Electronic 50/60 HZ Z* - DC Conventional EZ* - DC Electronic 00 - No Auxiliary 11 - 1NO/1 NC 22- 2N0/2NC 100-D Catalog Number Description 100 104 100W

9. 9 Ratings Comparison 100-B --- 110A --- 180A --- 250A 304A 414A 608A --- 100-D 95A 110A 140A 180A 210A 250A 300A 420A 630A 860A 100-D contactors offer additional devices at 95, 140, 210 and 860A. This more closely matches the contactor size to application. Higher AC-1 ratings are available on the 100-D up to 1000A. The 100-D contactors have ratings for 1000V applications.

10. 10 Dimensions Comparison 100-D Dimensions are nearly equal to or smaller than 100-B Interlocks and side mount auxiliary contacts do not add width dimension to the assembly Common Terminal Height of 110mm 100-B110 119 154 95 155 100-B180 134 188 118 190 100-D95…D180 170 120 156 110

11. 11 Dimensions Comparison 100-B250/B300 154 226 133 212 100-B400 176 255 164 230 100-D210…D420 180 222 155

12. 12 Dimensions Comparison 100-B600 255 305 150 267 100-D630…D860 265 330 255

13. 13 Mounting Holes 100-D110 100-B110 100 mm wide 145 mm high 130 mm wide 100-D180 100-B180 100 mm wide 110 mm wide 145 mm high 160 mm wide 100-D250 100-B250 130 mm wide 180 mm high 180 mm wide 100-D300 100-B300 130 mm wide 180 mm high 180 mm wide 100-D420 100-B400 130 mm wide 154 mm wide 180 mm high 196 mm wide 100-D630 100-B600 225 mm wide 230 mm high 230 mm wide Mounting Hole comparison (in mm) Note: 100-D110 is 15mm taller than 100-B110 100D250, 100-D300, 100-D630 is equivalent to 100-B contactors All other sizes are smaller the 100-B

14. 14 Coil Control 100-D contactors have a variety of coil control options including: –Conventional coils AC & DC 95..180A –Electronic coils with EI electronic interface AC & DC 95..860A 100-B contactors use conventional coils on all sizes –Conventional coils AC: 110..600A DC: 110..180A

15. 15 Conventional Coils Conventional coils provide specific more voltages for AC (50, 60 and 50/60Hz) and DC Conventional coils can provide a more cost effective solution Traditional in-rush and seal current characteristics –AC: High in-rush on pick-up and reduced at seal –DC: Steady state coil consumption for pickup & seal 100-D95…100-D180 AC Coils DC Coils

16. 16 Electronic Coils Electronic coils provide wide voltage ranges for AC 50/60Hz and DC –100-D95..420 AC “EN” Coil: 380..500V, 50/60 Hz 630/860A Contactor coil covers both AC & DC in a single catalog number. AC Coils DC Coils

17. 17 Benefits of Electronic Coils Extremely Low Coil Consumption Wide Voltage Range –I.e., 208..277VAC 50/60 Hz –75% reduction in coil codes Low Power Ride-through –200ms @ 50% coil voltage (SEMI F-47) Integrated PLC “EI” Interface Integrated Coil Protection Integrated Surge Suppression Noise Free Magnet System - Functional DC Meets 100% EMC standards

18. 18 Coil Consumption Comparison Pick-up 0 500 1000 1500 2000 2500 3000 110A180A300A [VA] 420A630A 3500 4000 4500 5000 100-D Electronic100-B Conventional

19. 19 Coil Consumption Comparison 100-D Electronic100-B Conventional 110A180A300A420/400A630/600A Hold-in 0 30 60 90 120 150 180 [VA] 210 240 270 300

20. 20 “EI” Electronic Interface Standard on all Electronic Coils Separate auxiliary contact not required 13..30V DC Input Voltage Range Suitable for transistor PLC outputs at 24VDC, 15mA Programmable via jumper outside of contactor –Jumper Connection from Standard to PLC Interface Control A1 A2 B1B2 L2L1 -+

21. 21 Environmentally Friendly New contact materials –CuSnO2 (Copper tin-oxide) –CuC (Copper graphite) Molding materials –No hazardous materials Packaging materials –RESY compliant

22. 22 Accessories

23. 23 Accessories 100-D has many new accessories: –New Auxiliary Contacts –Dual Interlocks –IP20 Finger-Safe Terminal Covers –Frame Terminal Blocks –Mounting Plates –Additional Bus Bar Kits

24. 24 Auxiliary Contacts Side Mount Contact Blocks –IEC AC15, DC13 –UL A600, P600 Common components from 95..860A Contact Block Variations: –1 NO/1 NC –2 NO –1 NO/1 NCLB –1 NO/1 NC Low Power Electronically Compatible 3..125V, 1..100mA Maximum of 4 blocks and 8 contacts per contactor

25. 25 Dual Interlock New common interlocks –Utilizes mounting holes pattern and space of the side mount auxiliary blocks –Freely interlock 100-D95..860A contactors –Heavy duty design - Metal actuators “Dual” Electrical/Mechanical Version –2 NC electrical contacts for coil interlocking –AC1 - 10A, NEMA A600/Q300 contact ratings –Mechanical interlock “Mechanical Only” Version Screw fixing Does not add width to interlocked pair

26. 26 Multi-Frame Interlocking 100-C/100-D Interlocking – New interlock design – Mechanical or Dual Interlock Potential to interlock 100-C09 through 100-D860 contactor sizes. Cost savings and panel size reductions in Y-D and other interlocked assemblies.

27. 27 Terminal Covers New Terminal Covers for use with Contactors and 193-E Overload Relays –IP20 Finger safe protection –Comon part for Line/Load/Starter –Breakouts for Bus Bar Kits, Control/Power Conductors and Starter Terminal Single component provides finger protection for all starter configurations –Contactors and Overload Relays - Separate Mount –Reversing, DOL and Wye-Delta starters Easy to install and remove One catalog number per frame size

28. 28 Frame Terminal Blocks Frame terminal blocks work with 100-D contactors and 193-EC & EF overload relays Provides 2 clamping mechanisms per pole IP20 Finger safe protection Available for contactor and overload sizes from 95..420A

29. 29 Mounting Plates and Bus Bar Kits Mounting Plates: – Reversing Contactors – DOL Starters – Reversing/2-speed Starters – Wye-delta Bus Bar Kits: – Reversing Kits – Changeover and Two Speed Kits – Wye-Delta Kits Configurations to work with Terminal Lugs and Frame terminal blocks