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GE Power Controls Surion GE Power Controls Industrial Controls: Surion.

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Presentation on theme: "GE Power Controls Surion GE Power Controls Industrial Controls: Surion."— Presentation transcript:

1 GE Power Controls Surion GE Power Controls Industrial Controls: Surion

2 GE Power Controls Surion GE Power Controls

3 Surion GE Power Controls Designed for switching and protecting three phase induction motors of up to and for loads with rated currents up to 63A Complete range of modular auxiliaries designed to be mounted without any tools Fuseless compact starter with necessary accessories in four different frame sizes linking the line with the rest of control devices (contactors M and CL, and overload relays) Surion, a new manual motor starter line

4 GE Power Controls Surion GE Power Controls Manual motor starters Auxiliary devices Accessories Fuseless starter range (links, baseplates, busbars, etc....) Complete Range

5 GE Power Controls Surion GE Power Controls Frame 1 : GPS1BH / GPS1MH Rated up to 32A High breaking capacity Frame 2 : GPS2BS / GPS2MS Rated up to 63A Standard breaking capacity Frame 2 : GPS2BH / GPS2MH Rated up to 63A High breaking capacity Frame 1 : GPS1BS / GPS1MS Rated up to 32A Standard breaking capacity Complete Range

6 GE Power Controls Surion GE Power Controls Frame 1 : GPS1BS / GPS1MS Rated up to 32A Standard breaking capacity Frame 1 : GPS1BH / GPS1MH Rated up to 32A High breaking capacity Frame 2 : GPS2BH / GPS2MH Rated up to 63A High breaking capacity Frame 2 : GPS2BS / GPS2MS Rated up to 63A Standard breaking capacity Complete Product Range

7 GE Power Controls Surion GE Power Controls Two different frames rated up to 32A and 63A Rocker level and rotary actuator mechanism Thermal / magnetic protection and magnetic protection only Standards / approvals World wide available Complete range of modular accessories suitable to be used with all the line Short-circuit proof, 100 / AC Short-circuit trip is set to 13 times the Ie max Thermal (set by the current dial) protection class 10 Coordination with the M and CL contactor range for fuseless starter applications Terminal screw for pozidriv 2 screwdriver ON / OFF / Tripping position available in all range (on tripping conditions re-set before set) Main Features

8 GE Power Controls Surion GE Power Controls Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world Catalogue Number Structure

9 GE Power Controls Surion GE Power Controls Overall 45mm width Max. rated current 32A Suitable for 3-pole induction motors up to AC Lowest setting range: 0, ,16A Highest setting range: A Operation: rocker level Protection degree IP20 Mechanical / electrical endurance operations Total number of ranges: 15 Modular number of accessories Fuseless starters: linked up to CL45 Thermal and magnetic protection and magnetic only Breaking 100kA up to 10A, 50kA up to 13A and 25kA up to32A Features of GPS1*S (standard breaking capacity)

10 GE Power Controls Surion GE Power Controls Overall 45mm width Max. rated current 32A Suitable for 3-pole induction motors up to AC Lowest setting range: 0, ,16A Highest setting range: A Operation: rotary mechanism Protection degree IP20 Mechanical / electrical endurance operations Total number of ranges: 15 Modular number of accessories Fuseless starters: linked up to CL45 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 13A and 50kA up to 32A Features of GPS1*H (high breaking capacity)

11 GE Power Controls Surion GE Power Controls Overall 55mm width Max. rated current 63A Suitable for 3-pole induction motors up to AC Lowest setting range: A Highest setting range: A Operation: rotary mechanism Protection degree IP10 (IP20 with the correspondent acc.) Mechanical / electrical endurance / Total number of ranges: 9 Modular number of accessories Fuseless starters: linked up to CL07 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 10A, 50kA up to 13A and 25kA up to 63A Features of GPS2*S (standard breaking capacity)

12 GE Power Controls Surion GE Power Controls Overall 55mm width Max. rated current 63A Suitable for 3p induction motors up to AC Lowest setting range: A Highest setting range: A Operation: rotary mechanism Protection degree IP10 (IP20 with the correspondent acc.) Mechanical / electrical endurance / Total number of ranges: 9 Modular number of accessories Fuseless starters: linked up to CL07 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 13A and 50kA up to 63A Features of GPS2*H (high breaking capacity)

13 GE Power Controls Surion GE Power Controls Adjustment is sealed by a transparent plastic cover Setting scale for motor current Setting range Instantaneous short circuit release Manufacturing date Name plate Tripping test indication Catalog number Brand Clear switch setting range indicator throughout the rocker or rotary operating mechanism OFF / TRIPPED / ON " Frontal Cover

14 GE Power Controls Surion GE Power Controls Terminals: - screw terminal (GPS1) box terminal (GPS2) Remove the plastic cover to fit the frontal auxiliary contact block or alarm block Screwhead PZ2 & slotted combination Terminal numbering Frontal Cover

15 GE Power Controls Surion GE Power Controls IEC label-left side (UL label-right side) Setting range Approvals / standards Utilization category Insulation voltage / rated frequency Electrical drawing : thermal + magnetic or magnetic only Terminal capacity Screw head tightening torque Back up fuse required only if higher short circuit currents occurring at the installation point Icu ultimate short-circuit current Ics service short-circuit current Side Labels

16 GE Power Controls Surion GE Power Controls Two different actuators: rocker and rotary handle up to 32A and rotary handle only up to 63A with ON / OFF / Trip switching indicator position Clear identification of the status guaranteeing total protection to the users Under tripping condition reset it before set Contacts can be open mechanically by operating the trip test mechanism (confirming sequence check of the alarm switch) Trip operating to open the contacts can not be prevented even when the handle is forced in the ON position (Trip Free) ON / OFF / Tripped Position

17 GE Power Controls Surion GE Power Controls Ambient temperature: operating temperature: -25°C to +60°C storage temperature: -40°C to +80°C temperature compensation: -20°C to +60°C Humidity: not to exceed 95% Corrosion resistance: salt fog: 90h in salt fog chamber without corrosion guaranteeing no corrosion of terminals Operating altitude: general performance up to 2000 m Environmental Conditions

18 GE Power Controls Surion GE Power Controls Terminals GPS1 : Screw terminal M4, self lifting type screw with clamping plate Screw head : PZ2 & slotted combination Terminal protection : IP20 Max. wire size : 6 mm² (stranded with end sleeve) GPS2 : Box terminal M6 Screw head : PZ2 & slotted combination Terminal protection : IP10 (IP20 with correspondent accessory) Max. wire size : 16 mm² (stranded with end sleeve) Terminal open during transportation Mounting GPS1 : 35mm DIN rail mounting + accessories in panel GPS2 : 35mm DIN rail mounting or direct screw mounting (2 x M4) Terminals and Mounting

19 GE Power Controls Surion GE Power Controls Mechanical / electrical endurance (max. operational rate : 25 operation / hour) GPS1 mechanical endurance operations electrical endurance operations GPS2 mechanical endurance operations electrical endurance operations Vibration and shock Vibration 6g (5-150 Hz) acc. IEC Shock 30g (pulse width 20ms) acc. IEC Rated insulation voltage and rated impulse withstand voltage GPS1 Uimp = 6 kV AC GPS2 Uimp = 8 kV AC Performances

20 GE Power Controls Surion GE Power Controls Breaking capacity Icu : Ultimate short-circuit breaking capacity, still operational after testing with O-t-CO Ics : Rated service short-circuit breaking capacity, suitable for normal operating after testing with O-t-CO-t-CO (O: off / CO: restart and off / t: time delay) Ics = 100kA Ics = 100% Icu Ics < 100kA Ics min = 75% Icu Short-circuit Protection

21 GE Power Controls Surion GE Power Controls Short-circuit Protection

22 GE Power Controls Surion GE Power Controls Short-circuit Protection

23 GE Power Controls Surion GE Power Controls The manual motor starter can be fed at the top or bottom supply terminals without any reduction of the rated values Back-up fuses are only necessary if there is possibility of a short-circuit current higher than the values indicated on the previous chart for the ultimate short-circuit breaking capacity of the manual motor starter at the installation point of the device Feeding

24 GE Power Controls Surion GE Power Controls The current of the motor to be protected is set on the setting scale The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter Manual motor starters with thermal overload release are designed in accordance with release class 10 All the Surion line is available with magnetic only protection for starter combinations (contactor + overload relay) In case of overload the relay releases the contactor and the MMS remains closed Motor Protection

25 GE Power Controls Surion GE Power Controls Thermal release trip current Curve apply for cold state, at operating temperature the tripping time for overload release are reduced of 25% For single phase and DC loads the three phases must be connected in series The magnetic release are based on the rated current In which is the max. value of the setting range of the MMS If the current is set to a lower value, the tripping current is increased by a corresponding factor The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter Tripping Characteristics GPS1

26 GE Power Controls Surion GE Power Controls Thermal release trip current Curve apply for cold state, at operating temperature the tripping time for overload release are reduced +/-25% For single phase and DC loads the three phases must be connected in series The magnetic release are based on the rated current In which is the max. value of the setting range of the MMS If the current is set to a lower value, the tripping current is increased by a corresponding factor The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter Tripping Characteristics GPS2

27 GE Power Controls Surion GE Power Controls Auxiliary devices

28 GE Power Controls Surion GE Power Controls 1. Auxiliary contacts 1A. Frontal 1B. Lateral (left or right) 2. Alarm contact block (frontal on the right) 3. Auxiliary / alarm contact (Left) 4. Short-circuit alarm contact block (Left) 5. Shunt trip (Right) 6. Undervoltage trip (Right) 7. Undervoltage release with 2NO early make aux. Contacts ( Right) 8. External handle operator Complete Auxiliary Range

29 GE Power Controls Surion GE Power Controls Catalogue Number Structure Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world

30 GE Power Controls Surion GE Power Controls Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world Catalogue Number Structure

31 GE Power Controls Surion GE Power Controls Single contact 1NO or 1NC Maximum two contact blocks per manual motor starter (maintaining 45mm and 55mm overall width of the MMS) Suitable to be used with GPS1 and GPS2 Minimum operational power : 17VDC, 5mA Rated duty : AC15, DC13 (B300, Q300) Frontal Auxiliary Contact Block Electrical drawing

32 GE Power Controls Surion GE Power Controls Two lateral auxiliary blocks, two left mountable and two right mountable Three versions : 1NO+1NC, 2NO and 2NC Maximum four (2 left + 2 right) contact blocks per module (GPS1**AR - 32A allow only two lateral blocks) Suitable to be used with GPS1 and GPS2 (GSP1*SAR - 32A rated current max. two auxiliary contact blocks) Minimum operational power: 17VDC, 5mA Rated duty : AC15, DC13 (A600, P300) Width : 9mm Lateral Auxiliary Contact Block Electrical drawing

33 GE Power Controls Surion GE Power Controls Single contact 1NO or 1NC Front mounting on the right side Maximum one contact block per manual motor starter (maintaining 45mm and 55mm overall width of the MMS) Suitable to be used with GPS1 and GPS2 Tripping for short-circuit, overload and auxiliary release Rated duty : AC15, DC13 (B300, Q300) Frontal Alarm Contact Block Electrical drawing

34 GE Power Controls Surion GE Power Controls Side mounting on the left, maximum one per MMS Four versions : 1NO (alarm) + 1NO (auxiliary) 1NO (alarm) + 1NC (auxiliary) 1NC (alarm) + 1NO (auxiliary) 1NC (alarm) + 1NC (auxiliary) Mechanical indicator (alarm) Suitable to be used with GPS1 and GPS2 Auxiliary contact : minimum operational power : 17VDC, 5mA with rated duty : AC15, DC13 (A600, P300) Width : 9mm Tripping for short-circuit, overload and auxiliary release Alarm contact is auto reset and with mechanical indicator Auxiliary / Alarm Contact Block Electrical drawing

35 GE Power Controls Surion GE Power Controls Side mounting on the left, can be mounted with auxilary contact blocks or alarm / auxiliary contact blocks on the same side Two contacts : 1NO+1NC Mechanical indicator Suitable to be used with GPS1 and GPS2 Width : 9mm Tripping for short-circuit Alarm contact auto reset with mechanical indicator Rated duty : AC15, DC13 (A600, P300) Short-circuit Alarm Contact Block Electrical drawing

36 GE Power Controls Surion GE Power Controls For remote control tripping of the manual motor starter Side mounting on the right Suitable to be used with GPS1 and GPS2 Width : 18mm Coil voltage : 24 to 500 VAC and 24 to 240 VDC can only be energized for short periods Cannot be used together with the undervoltage trip or any lateral auxiliary contact block right mounted Shunt Trip Electrical drawing

37 GE Power Controls Surion GE Power Controls MMS operates once the undervoltage trip is energised Trips the MMS when the voltage is interrupted and prevents the unintentional restart of the motor when the voltage is recovered Particularly suitable for emergency stop disconnection Side mounting on the right Suitable to be used with GPS1 and GPS2 Width : 18mm Coil voltage : 24 to 500 VAC Cannot be used together with a shunt trip device or any lateral block mounted on the right side Undervoltage Trip Electrical drawing

38 GE Power Controls Surion GE Power Controls MMS operates once the undervoltage trip is energised Trips the MMS when the voltage is interrupted and prevents the unintentional restart of the motor when the voltage is recovered Particularly suitable for emergency stop disconnection The 2NO early make auxiliary contacts isolate the undervoltage trip from the supply on both sides when the MMS opens or trips Side mounting on the right Two frames (two catalog numbers), one for rocker and another for rotary actuator Width : 18mm Coil voltage : 24 to 500 VAC Cannot be used together with the shunt trip Electrical drawing Undervoltage Trip with 2 NO early make aux. contacts

39 GE Power Controls Surion GE Power Controls Electrical connections for auxiliary devices

40 GE Power Controls Surion GE Power Controls Four different types : Standard (black) IP55 for GPS1*H Emergency (yellow/red) IP55 for GPS*1 Standard (black) IP55 for GPS2 Emergency (yellow/red) IP55 for GPS2 Mounting description : External handle operator

41 GE Power Controls Surion GE Power Controls Features Two different types : Surface mounting Flush mounting Available only for installing MMS GPS1S* IP41 and IP55 degree protection PE terminal inside Circuit-breaker is actuated via actuator membrane Two auxiliary blocks (9 and 18 mm width) can be installed inside the enclosure Enclosures for Surion MMS

42 GE Power Controls Surion GE Power Controls Accessories A padlock device can be fitted with 3 padlocks (OFF position) Conversion kit from IP41 to IP55 in both type of enclosures Mushroom button can be fitted with : Impulse function Mechanical latch Key lock Three different colors indicator lamps with 5 voltage ranges Enclosures for Surion MMS

43 GE Power Controls Surion GE Power Controls Mounting Inside the enclosures can be fitted : 9mm lateral auxiliary block + 18mm lateral block, suitable to be used with undervoltage release for machine tool protection A conversion kit is necessary to use a 18mm UV Early Make block (GPEUTA) Enclosures for Surion MMS

44 GE Power Controls Surion GE Power Controls Features Busbar system provide a simply, time-saving and clearly laid out to assembly MMS in parallel The busbar system are suitable from 2 to 5 MMS Fitted 9mm and 18mm auxiliary blocks is available using the appropriated spacing It can be used with both GPS1* and GPS2* frames, but not together at the same busbar Accessories Upper feed-in terminal : upper terminal to supply the system Busbar cover : to protect empty terminals against accidental contacts. Busbar System

45 GE Power Controls Surion GE Power Controls Fuseless Starters

46 GE Power Controls Surion GE Power Controls Features Fuseless starter is the combination of 1 MMS and one or two (reverser) contactors connected each other with a link module and assembly in a base plate or busbar adapter MMS is used to provide protection against the load, usually a motor, from overloads and short-circuits, then fuses or limiters should be avoid. The contactor is used for switching task mainly done in a remote distance Power with 45mm width device is up to and with 55mm width device is up to Lateral and front mounting auxiliary blocks can be used with fuseless starter Base plates and busbar adapter can also be used with the MMS alone Direct A1-A2 terminal coil accessibility Coordination type 1 and 400/415, 500 V and 690 V Fuseless Starters

47 GE Power Controls Surion GE Power Controls Main accessories Link modules : provide mechanical and electrical connection between MMS and contactor Base plates : base support used to fix the MMS and contactor Busbar adapter : base support which is capable to be fitted directly onto a busbar, with 40 and 60mm centre line spacing (thickness 5 to 10mm) and just with one operation, mechanical click on and electrical connections are done Fuseless Starters

48 GE Power Controls Surion GE Power Controls Combination structure (BS: Base Plate, BA: Busbar Adapter, W/O: Without) (*) : mandatory to use BP Fuseless Starters

49 GE Power Controls Surion GE Power Controls As a support is used a Base Plate (BP) or Busbar Adapter (BA) If MC contactors series are used BP is not required All Manual Motor Starters are designed to be used as fuseless starters A link between the MMS and the contactor is mandatory to secure mechanical / electrical connection Contactors from MC series up to CL07 can be used. Also is possible a reverse assembly using a wiring kit between contactors Contactor cover Fuseless Starters : components

50 GE Power Controls Surion GE Power Controls MMS should be mounted on a BP with a 35mm DIN rail or on a BA with 35mm DIN rail or screws A link is screwed at the MMS Contactors should be rotated before the assembly to the link Fit the contactor cover The contactor is mounted to both the link and the BP or BA The contactor should be screwed to both the link and the BP or BA Fuseless Starters : mounting instruction

51 GE Power Controls Surion GE Power Controls Overview Technical Data

52 GE Power Controls Surion GE Power Controls Overview Technical Data

53 GE Power Controls Surion GE Power Controls Overview Technical Data

54 GE Power Controls Surion GE Power Controls

55 Surion GE Power Controls Fuseless Starters

56 GE Power Controls Surion GE Power Controls Fuseless Starters

57 GE Power Controls Surion GE Power Controls Fuseless Starters

58 GE Power Controls Surion GE Power Controls Fuseless Starters

59 GE Power Controls Surion GE Power Controls


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