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PUMPS.

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Presentation on theme: "PUMPS."— Presentation transcript:

1 PUMPS

2 Flo Fab Pumps: Overview Vertical Inline Base-mounted
Design philosophy, common features, etc… Vertical Inline Circulators, closed-coupled, spacer-coupled Base-mounted End suction, closed-coupled, spacer-coupled, split case, double-suction, unique configurations Submersibles Sewage, effluent, column, stainless steel, duplex, panels, accessories

3 Flo Fab Pumps: All Flo Fab pump products are made with a resin pattern which results in an improved exterior finish, smooth interior passage, and higher efficiency pumps Quiet operation, especially at 1750 rpm Quick delivery on series 600, 700, 880, 880RI, 1000, and 2000, 2600 pumps Interchangeable parts impeller, bracket, mechanical seal and coupling on series 700, 880, 880RI, 1000 and 2000. Standard available parts from any service centers, (Woods couplings, standard motors, standard mechanical seal, standard bearings)   Impellers are hydraulically trimmed and balanced to every selected condition

4 Flo Fab Pumps: All pumps are factory tested and certified performance test is available when requested by the consultant. Test facilities up to 400 HP with 24,000 gallon test bench with calibrated instruments Engineers on staff, quality controls, CAD drawings and a modern factory back-up warranty Competitively priced products Full line of complementary accessory products Full product catalogues are available

5 Vertical Inline Flo Fab Pumps:
Series 600 Closed-coupled x 1-2 to 3 x 3 x 5 Series 700 Closed-coupled ½ x 1 ½ x 7 to 3 x 3 x 7 Series 880 Closed-coupled VIL x 2 x 8 to 8 x 8 x 12 Series 840SC Spacer-coupled VIL x 2 x 8 to 16 x 16-19 Series 880RI Spacer-coupled VIL x 2-8 to 8 x 8-12

6 Series 600 / 700 - Vertical Inline Pumps
Closed-coupled / No Coupling Stainless steel shaft Cast iron bracket vs. aluminium Vertical or horizontal position Flanges are supplied with each pump No bearing assembly (no maintenance) Impeller is trimmed and balanced to every condition.

7 Series 600 / 700 - Vertical Inline Pumps
Standard motor replacement Back pullout design allows maintenance without disturbing the pipe Suction and discharge gauge tappings are standard All iron ,bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs ceramic, elastomer is Viton with stainless steel spring) standard in the industry.

8 Series 880 & 880RI: Vertical Inline Pumps
Cast iron bracket interchangeable with series 700,880RI,1000, 2000 Vertical or horizontal position (up to 5 hp) Some brackets have additional motor mountings for different size motor frames and different HP Impellers are available in all iron, all bronze, or all stainless steel Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing Thermometer socket connection at the suction casing

9 Series 880 & 880RI: Vertical Inline Pumps
250 psi flange casing standard (drilled to 150 # or 250 # ) no extra cost 3 and 4 inch pumps have pre-drilled bolt tappings and sized for either line sizes Flanges are tapped for NC bolts 4 extra tappings on the suction pump flange suction are standard 5 extra tappings on the pump discharge flange are standard (for gauges, temp relief valve, cyclone separator, flush line) Special tappings on discharge flange for pitot tube. Floor mounting square pedestal with 4 bolts holes is standard Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

10 Series 880 & 880RI: Vertical Inline Pumps
3 and 4 inch pumps are pre-drilled and suited for either sizes Flanges are tapped for NC bolt thread 4 extra tappings on the suction pump flange suction are standard 5 extra tappings on the pump discharge flange are standard (tappings can be used for gauges, temp relief valve, cyclone separator, flush line) Special tappings on discharge side of the pump flange for a pitot tube insertion (which will allow you to read differential pressure and go to a GPM flow chart) standard (however pitot tube is an option and must be specified by the consultant. Standard floor mounting square pedestal with 4 bolt holes Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

11 Series 880: Vertical Inline Pumps
Closed-coupled 2 x 2 x 8 to 8 x 8 x 12 JM frame motor & pump shaft - bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Self-aligned Standard JM motor replacement Back pullout design allows maintenance without disturbing the pipe test

12 Series 880RI: Vertical Inline Pumps
Spacer-coupled TC frame motors have steel or stainless steel shaft Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). Two power frames available LF1 and LF2 for different HP Same power frames are used for horizontal series 2000 pumps Impeller is trimmed and balanced to every condition Standard Woods spacer coupling self aligned because of the motor bracket placement Power frame pull-out design allows: Easy maintenance Replacement of impeller without removing the motor Trimming of the impeller Standard changing the mechanical seal Standard changing power frame bearings Standard changing the pump shaft Standard changing wear ring While not removing the motor and without disturbing the pipe

13 Series 880RI: Vertical Inline Pumps
Parts that can be removed while pump & motor stay online: Coupling Shaft Power assembly Bracket Pump seal Impeller Wear ring

14 Series 880RI: Vertical Inline Pumps
Bracket for series and 880RI

15 Series 840SC : Vertical Inline Pumps
No flanges are tapped with NC bolts threads: longer bolts and nuts are required. Special maintenance Cannot replace the impeller unless the motor is removed Cannot trim the impeller unless the motor is removed No bearings to support the pump shaft Cannot change the pump shaft or wear rings without removing the motor Special ductile iron spacer coupling Special seal Special motor

16 Series 840SC: Vertical Inline Pumps
Suction and discharge gauge tappings are standard (1 tapping on the suction flange, 1 tapping on the discharge flange) Bronze replaceable wear ring for casing standard All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing 150 psi flange casing standard Floor mounting square pedestal with 4 bolts holes The only advantage is the replacement of an expensive outside seal

17 Series 840SC: Vertical Inline Pumps

18 Motor Motor bracket Coupling Shaft Pump seal Impeller Wear ring
Series 840SC: Vertical Inline Pumps Motor Motor bracket Coupling Shaft Pump seal Impeller Wear ring

19 Series 880RI: Vertical Inline Pumps

20 Flo Fab Base-mounted Pumps:
Series 1000 End suction, closed-coupled less base 2 x 1 x 6 to 6 x 5 x12 Series 2000 End suction, base-mounted x 1 x 6 to 6 x 5 x12 Series 2600 End Suction, base-mounted x 2 x 5 to 12 x 10 x 18 Series 6000 Single-suction, base-mounted x 1.5 x 8 to 12 x 10 x 17 Series 4800V/H Horizontal & Vertical Split Case Double suction, base-mounted x 3x 8.3 to 18 x 14 x 17.2 Series 4800L & 4800U – Vertical or Horizontal Split Case Double suction, base-mounted x 3 x 8.5 to 16 x 14 x 15

21 Series 1000 / 2000 / 880 and 880RI Closed Coupled Pumps
Cast iron bracket interchangeable with series 1000 – 2000, and 880,880RI Casing rotation to eight possible positions Some brackets have additional motor mountings holes for different size motor frames and different HP motors Impellers are available all iron, all bronze, or all stainless steel Back pull-out design allows Easy maintenance Replacement of impeller, Trimming of the impeller Standard changing the mechanical seal, Standard changing power frame bearings Not having to remove the pump casing to service the pump parts and without disturbing the pipe Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing 250 lbs casing is standard with flange or NPT connections Flanges are pre-drilled to 150 lbs (250 lbs is optional) Pre-drilled anchor holes with grout hole is standard with all steel base plate at no extra cost

22 Closed-coupled, end-suction less base
Series 1000 Closed Coupled Pumps Closed-coupled, end-suction less base JM frame motor as pump shaft and bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Horizontal position without a base plate No spacer coupling is required: self-aligned because of the motor bracket placement Standard JM frame motor replacement 1 tapping on the pump discharge flange is standard Steel base plate on closed coupled pumps is an extra cost but available

23 Series 1000: Flo Fab Closed Coupled Pumps
Motor, Shaft, Bracket, Seal, Impeller, Wear ring

24 Series 2000: Flo Fab Base-mounted Pumps
Motor; Coupling; Shaft; Power Frame ; Pump seal; Bracket; Impeller; Wear ring

25 Series 2000 / 2600 Base mounted Pumps
T frame motors have steel or stainless steel shafts Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard T frame motors have steel or stainless steel shaft is available Motors are available from large number of suppliers

26 Series 2000: Flo Fab Base-mounted Pumps
Spacer-coupled, base-mounted, end-suction 2 x 1 x 6 to 6 x 5 x 12 2 power frame for the entire line of pumps LF1 & LF2 for different HP size motors Horizontal position with a steel base plate Standard T frame motor replacement

27 Series 2600: Flo Fab Base-mounted Pumps
Spacer-coupled, end-suction, base-mounted up to 14” suction Horizontal position with a cast-iron base plate Industrial quality oil sump for bearing assembly Oil level sight glass Cast-iron base doesn’t require grouting Discharge& suction gauge tappings are standard

28 Series 6000: Flo Fab Base-mounted Pumps
single suction, base-mounted 1.5 x to 12 x 10-17 16 different configurations Suction Discharge Motor Coupling Shaft Power Frame Bracket

29 Series 6000: Flo Fab Base-mounted Pumps
16 different configurations:

30 Double-suction split case base-mounted 5 x 3-8.3 to 18 x 14 X 17.2
Series 4800 V/H: Base-mounted Pumps Double-suction split case base-mounted 5 x to 18 x 14 X 17.2 Parts that can be removed while pump & motor stay online: Coupling Shaft Top cover Pump seal Bearing assembly Impeller (hidden) (hidden) (hidden) (hidden)

31 Series 4800L & 4800U: Base-mounted Pumps
Spacer-coupled, double configuration, double suction, base-mounted 5 x 3 X 8.5 to 16 x 14 x 15 Parts that can be removed while pump & motor stay online: Coupling Shaft Bracket Pump seal Bearing assembly Impeller

32 Flo Fab Submersible Pumps:
Sewage Effluent Grinder Column Accessories

33 Sewage FBV Up to 3” solids Up to 15HP Over 70’ lift Up to 317 usgpm
Series FBV: Flo Fab Submersible Pumps: Sewage FBV Up to 3” solids Up to 15HP Over 70’ lift Up to 317 usgpm

34 Effluent LB, LBV, LBK Up to 2” solids Up to 1HP Over 50’ lift
Series LB,LBV & LBK: Flo Fab Submersible Pumps: Effluent LB, LBV, LBK Up to 2” solids Up to 1HP Over 50’ lift Up to 185 usgpm

35 Effluent elevator PD & PDZ
Series PD & PDZ: Flo Fab Submersible Pumps: Effluent elevator PD & PDZ Up to 3/8” solids Up to 1.5 HP Over 60’ lift Up to 87 usgpm Stainless steel construction Commercial/residential use

36 Grinder FGC Up to 3” solids Up to 3HP Over 80’ lift Up to 61 usgpm
Series FGC: Flo Fab Submersible Pumps: Grinder FGC Up to 3” solids Up to 3HP Over 80’ lift Up to 61 usgpm

37 Column SEP, SUP Up to 20HP Over 90’ lift Up to 1,000 usgpm
Flo Fab Submersible Pumps: Column SEP, SUP Up to 20HP Over 90’ lift Up to 1,000 usgpm

38 Accessories for: Flo Fab Submersible Pumps:
Frame & Covers Floats & High-level alarms Controls Foot valves Basins Slide Rails

39 Export job 4800 serie pumps

40 4800 U pump

41 CNC Machining

42 2600 Pumps in action

43 4800 Pump

44 Test Facility

45 2000 Pumps on a jobsite

46 880RI Pumps

47 Pump assembly line

48 880RI Export job

49 Work performed in pumping - horsepower

50 Work performed in pumping - horsepower

51 Characteristic curves

52 Characteristic curves


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