1. (Trouser Finishing Machinery) Presented By: Shailesh Prajapati Sneha B. Hulkoti R.O.I. CALCULATION FOR DIFFRENT LEVEL OF TECHNOLOGY Department of Fashion Technology, NIFT Bangalore

2. Basic level of technology Steam iron and table

3. Features Easy to use. Steam valve to adjust steam level Metal base plate in iron Heavy weight to provide good pressure Wooden handle Table top has four layers of insulating material Guide for iron wire

4. Specification of steam iron table Cost of steam iron = Rs. 5500 Cost of iron table= Rs. 24500 Standard Minute Value (SMV) = 1.2 min (per trouser) Production per hour= 60/1.2 =50 pcs. Production per day= 50*8 = 400 pcs.

5. INTERMEDIATE LEVEL Bri-193/301 Finishing Table for Trouser Hem

6. Special features of the machine: Patented heating system Especially developed for the garment industry, our patented heating system saves energy costs up to 30 % and shortens the heatingup times of the ironing bucks. Ironing bucks The upper and lower bucks as well as the left and right ironing bucks are shaped perfectly through a special digital surface processing technique (CNC treatment).

7. CONTI….. Covers for ironing bucks The usage of high quality materials provides a long working-life and optimal ironing results. Vertical adjustment of the machine The height of the machine is ergonomically adjustable and therefore provides a more efficient work place. Adjustable pedal The pedal is ergonomically adjustable and therefore provides a more efficient work place.

8. Construction units and components BRISAY uses only the highest-quality components, produced by internationally known manufacturers, to ensure the best reliability of the machines. Power supply All machines are ready for installation and connection to a central power supply (steam, exhaust and air). Steam traps are standard equipment. CONTI…..

9. Pressing machine for off-pressing of trouser legs double (with Buck and Head) INTERMEDIATE LEVEL

10. Features Control by microprocessor Vertical head plate movement and exact positioning (digital) Pressure regulation programmable steplessly (digital) Positioning vacuum in the buck shape Vacuum in the head plate Blowing in the buck plate Steaming head and buck plate Head guards Cpl. techn. documentation

11. HIGHEST LEVEL Trouser Blower Topper -VEIT 8741

12. Advantages The patented electromotive carriage drive of the hem clamping device ensures problem-free finishing of even sensitive stretch fabrics without any damage. This is due to the highly precise stretch control function (option VEIT-O-STRETCH or anti stretch for legs). Loading height is easily adjustable in 3 steps using foot pedal (with option for short trousers).

13. Smooth and steady running of carriage improves the finish quality. Trousers with a waistband width of 480 - 1430 mm / 19 - 56 inch can be finished without any pre- adjustments. The trousers are two-dimensionally tensioned in a semi-circle to further improve the finish quality (with the option waistband tensioning device "body"). Advantages

14. Patented and wear less waistband tensioning devices for a long life cycle. Increased pressure and air volume flow due to optimized air system for ideal finish results. The modular system allows a combination of the base unit with waistband longitudinal or lateral tensioning as well as with many other options. Advantages

15. Features Timing belt drive for the hem clamps Strong motor for more stretching power VEIT-O-STRETCH Option waistband tensioning system "Body“ Option Short Trouser package Option pocket presses

16. Specification of Trouser Blower Topper- Cost of Trouser Topper= 470000 Standard Minute Value (SMV) = 0.5 min(per trouser) Production per hour= 60/0.5 = 120 pcs Production per day= 120*8 = 960 pcs.

17. ROI FOR BASIC AND HIGHEST LEVEL OF TECHNOLOGY DESCRIPTION BASIC LEVEL OF TECHNOLOGY HIGHEST LEVEL OF TECHNOLOGY SAM value per Trouser1.2 min0.5 min Production per day(8 hr shift)400 pcs960 pcs Production per month1040024960 Production Target1500 pcs per Day No, of machine req. for Target production 3.75~ 41.56~ 2 Salary per operatorRs. 3000 Salary per operator per AnnumRs. 36000

18. DESCRIPTION BASIC LEVEL OF TECHNOLOGY HIGHEST LEVEL OF TECHNOLOGY Total Salary (A)Rs.144000Rs. 72000 Cost of MachineRs. 30000Rs. 470000 Annual Depreciation15% Finishing Price Per TrouserRs.0.31 Yearly CM price per machineRs. 38688RS. 92851 Yearly CM price (B)RS.154752RS. 185702 Effective CM price constant(B- A) Rs.10752Rs. 113702

19. ROI CALCULATION Year 1 Depreciated value(C) RS. 26086*4=104344 Rs.408696*2=81739 1 ROI =(B-A)/C0.103 (10.3%)0.139 (14%)

20. Reference US Patent-5711097 www.ramsonsindia.com US Patent-3502250