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HELI Electric Forklift-2013

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Presentation on theme: "HELI Electric Forklift-2013"— Presentation transcript:

1 HELI Electric Forklift-2013
Always Specialized, Steady, Responsible Partner HELI Electric Forklift-2013 Anhui Heli Co., Ltd. 1

2 1. Electric Forklift-1 CPD10/15/18/20/25 H series 4-wheel CPD30/35
G series Model in sale CPD40/45/50-B2 G series 3-wheel CPD10/15/18/20S Front-drive type 5

3 1. Electric Forklift-2 CPD60/70-HA2 2013-01 4-Wheeler CPD20/25
New Product CPD20/25 G Series CPD10/15/18 G series 3-wheeler CPD10/15S-G Rear-drive type 6

4 1. Electric Forklift-3 CQD16/20-GA2S (seated type) Model in sale
CQD15-GA2R (stand-up type) New model CQD20-GB2S GⅡ 25

5 2. New 6-7T electric forklift-1
5

6 Brief Configuration(Example CPD70 ) Pneumatic tire+Solid tires
2. New 6-7T electric forklift-2 Brief Configuration(Example CPD70 ) Brief configuration Mast M300 Controller Italy ZAPI Display Drive motor China AC 16.6x2(kW) Pump motor Tire Pneumatic tire+Solid tires Battery China 80V/920Ah DIN HOPPECKER FAAM Battery (DIN,Ah/5h) 8PzS 840 8PzS 920 8PzS 960 8PzS 1000 8PzS 1120 8PzS 1200 8PzS 1240 6

7 2. New 6-7T electric forklift-3
Advantage New HELI 6-7T Electric forklift, AC technology, CAN bus technology, easy maintenance, ease operation, various protection measures, smart display, energy-saving 1) Dual- motor parallel dynamic coupling driving, improve the power performance. 2)Two-way regeneration system with goods potential energy recovery and driving energy recovery, increase the energy-saving by 30%. 3)Buffering on the top/bottom of the mast, and buffering mechanism on steering axle, to ensure comfort operation. 6)Automatic speed-reducing when steering for better safety 7)Emergency power brake. 7

8 2. New 6-7T electric forklift-4
Advantage No. Item Italy Germany China RANIERO RH70 Still R60-70 HELI CPD70 1 Capacity/Load centre kg/mm 7000/600 2 Load distance/Rear overhang mm 655/ 680/645 590/600 3 Wheel base 2350 2450 2245 4 Tilt mast(F./R.) 4/9 5/10 6/12 5 Height, overhead guard 2670 6 Length including fork backs 3745 3440 7 Overall width 1700 2215 1994 8 Travel speed(unload/load) km/h 12/11 15/13 15.5/14 9 Lifting speed(unload/load) m/s 0.4/0.3 0.5/0.32 10 Gradeability(unload/load) % 14/11 16/11 20/15 11 Battery Ah/V 1250/80 1120/80 960/80 12 Weight kg 10070 9300 9230 Compared with Still and RANIERO, HELI CPD70 has these advantage ——small overhang, small wheelbase, small dimension, less weight ——bigger tilting angle of mast for better operating of mast ——Better Gradeability. ——with goods descending energy recovery up to 30%, so that small battery adoption to reduce the forklift weight. 8

9 3. G series 1-2.5t Electric Forklift-1
9

10 Main Configuration (Example CPD15、CPD25 )
3. G series 1-2.5t Electric Forklift-2 Main Configuration (Example CPD15、CPD25 ) CPD15-G CPD25-G Brief configuration Mast M300 Controller CURTIS ZAPI Display Drive motor China AC 8(kW) China AC 11(kW) Pump motor China AC 11(Kw) China AC 15(kW) Tire Pneumatic Battery China 48V/480Ah DIN China 48V/700Ah DIN 10

11 3. G series 1-2.5t Electric Forklift-3
Performance compare (1.5t electric forklift) NICHIYU Heli G series H2000 series Difference between HELI G and H2000 Model FB15P CPD15-GA CPD15-CJ/FJ Front overhang mm 395 390 425 ↓35 Turning radius 1710 1770 1930/1820 ↓160/50 Driving speed(with/without load km/h 15/16 14/15 With load↑7.1% ; Without load↑6.7% ; lifting speed(with/without load mm/s 310/540 380/560 320/450 With load↑18.9%; Without load↑24.4%; Gradeability with load 20 19 17 With load↑11.8%; 11

12 Difference between HELI G and H2000 Gradeability with load
3. G series 1-2.5t Electric Forklift-4 Performance compare(2.5t electric forklift) Item  TOYOTA 7 series Heli G series H2000 Difference between HELI G and H2000 Model 7FB25 CPD25-GD CPD25-FJ Front overhang mm 435 439 483 ↓44 Steering radius 2000 2065 ↓65 Driving speed (with/without load km/h 14/16 15/16 14/15 With load↑7.1% ; Without load↑6.7% ; lifting speed mm/s 340/600 340/530 300/440 With load↑13.3%; Without load↑20.5%; Gradeability with load 16 15 With load↑6.7%; 12

13 3. G series 1-2.5t Electric Forklift-5
Main Characteristic 1. Comfort operation ①Bigger handle for easy getting on/off ②Bigger footstep ③Postposition type control valve. ④Adjustable seat and steering wheel for different height operator ⑤Mast descending buffering ⑥Rear axle buffering to relieve road bumping

14 3. G series 1-2.5t Electric Forklift-6
2. Better stability Front overhang reduced by 44mm Seat height reduced by 30mm Rotation point on rear axle was move up by 20mm H series: 1120mm Lowered by 30mm H series: 483mm G series: 439mm Reduced by 44mm 3. Longer working hours Energy consumption is reduced by 5%. With same battery, the shift working time is 20 minutes more 14

15 3. G series 1-2.5t Electric Forklift-7
4. Improve the comfort and safety Bigger foot space by tilting cylinder moved down H series tilt cylinder G series tilt cylinder Mast descending buffering, rear axle buffering Center height Buffering block Rigid mechanism New steering axle 15

16 3. G series 1-2.5t Electric Forklift-7
Postposition operating valve Comfort sitting position Erect sitting position better visibility Display is put on the right side to improve the front visibility 16

17 3. G series 1-2.5t Electric Forklift-8
5. Improve the reliability waterproofing treatment on controller and chassis Motor protection class:IP54 Pressing any area inside the dotted line, the horn honked optional side-extraction battery for 1-1.8t model Controller protection cover Waterproof groove 17

18 4. Improvement on front-drive 3-wheeler
18

19 4. Improvement on front-drive 3-wheeler-1
1. Battery cover(1.8-2T) Full metal made Inner layer is made of welded metal Outer layer is made of plastic Profiling metal sheet for longer working life and better appearance Two layers assembly, easily deformed and broken. 19

20 4. Improvement on front-drive 3-wheeler-2
Erect type control valve Control Valve Postposition control valve Reduce the distance between hand and lever for better operating comfort Too long distance between hand and lever 20

21 4. Improvement on front-drive 3-wheeler-3
Protection class IP for AC motor Protection class IP20, Insulation class F class. Protection class IP54, Insulation class H class. 21

22 4. Improvement on front-drive 3-wheeler-4
New triplex mast design for better visibility The distance between front cylinder and inner mast section: 61+35=96. The distance between front cylinder and inner mast section: 82+57=139, increased by 43mm 22

23 5. 3-wheeler rear-drive electric forklift-1
23

24 Brief Configuration (Example CPD15S )
5. 3-wheeler rear-drive electric forklift-2 Brief Configuration (Example CPD15S ) CPD15S-GA2H CPD15S-GA3H Brief configuration Mast M300 Controller ZAPI DANAHER Display Drive motor China AC 4.2(kW) Pump motor China AC 6.2(kW) Tire Solid Battery China 24V/720Ah DIN HOPPECKER FAAM HELI Battery (DIN,Ah/5h) 8PZS720 8PZS800 8PZS840 8PZS920 8PZS1000 24

25 Technology upgrade 5. 3-wheeler rear-drive electric forklift-3
1、Development and application of 24V AC technology. 2、Wet brake axle, compact, free maintenance on brakes 3、Gear-type steering mechanism, more reliable, not necessary to adjust Rear tire for driving and steering Front wheel brake 25

26 5. 3-wheeler rear-drive electric forklift-4
5、Postposition mast cylinder for better visibility 6、Forced cooling on controller system to increase the reliability and prolong the working life of controller. 7、new steering wheel and direction switch, sunken accelerating pedal for comfort operation and easy maintenance 26

27 CPD15S-GA*H) (rear-drive)
5. 3-wheeler rear-drive electric forklift-5 Performance compare Brand  Jungheinrich HELI Model EFG15 CPD15S-GA*H) (rear-drive) Front overhang mm 330 Wheel base 1200 Mast tilting(front/back) 5/6 3/6 Length to fork face 1785 1797 width 990 Steering radius 1455 1467 Driving speed(with/without load) km/h 12/12.5 Lifting speed(with/without load) mm/s 240/500 280/480 Max. gradeability(with load) % 10 8 Drive motor kW 4 4.2 Pump motor 6 6.2 battery V/Ah 24/1000 24/( ) 27

28 6. G series reach truck-1 26

29 6. G series reach truck-2 Main configuration Model CQD16-GB2S
Standard Mast ZSM5500(Max. ZSM12500) Controller ZAPI Display Smart display Drive motor 6.5Kw/48V AC Motor(SME) Pump motor 12.5Kw/48V AC Motor(KDS) Steering motor 0.4Kw/48V AC motor(SME) Battery DIN 560Ah\620 Ah Drive unit(inc. brake Whole drive unit(inc. brake) Master contactor ALBRIGHT contactor Emergency off switch ALBRIGHT brand Power plug REMA brand Accelerator COMESYS brand Steering EPS power steering(real-time switch between 180/360degree) Control valve Solenoid valve with proportion control Tire Raeder-Vogel from Germany Seat GRAMMER 27

30 Technology improvement
6. G series reach truck-3 Technology improvement 1、180 degree/360 degree steering model switch. 2、Max. 12.5m mast 3、Automatic resetting of side shift 4、Finger-tip switch + proportion solenoid valve for precise, smooth and high-efficient operating. 5、Automatic speed restriction on the mast lifting terminal 6、Automatic leveling of forks(optional) 7、Side-locating front free cylinder for better visibility 8、Sectoral overhead guard for better upper visibility 28

31 6. G series reach truck-4 Performance compare 29 HELI NEW HELI BT
LINDE JUNGHEINRICH Model CQD20-GB2S CQD20-GA2S RRE200 R20 ETV C20 Capacity kg 2000 Width mm 1270 1266 1250 Forward distance 630 560 670 695 711 Min. width of right-angle stacking pallet x1000 2795 2870 2794 2770 2829 Turning radius 1750 1780 1777 1775 1795 Lifting height 12500 8500 12460 11455 7400 Driving speed(with/without load) km/h 12/14 10/11 14/14 13,5/13.5 11,8/12.8 Lifting speed(with/without load) m/s 0.35/0.6 0.32/0.44 0.35/0.7 0.32/0.51 0.32/0.6 Max. gradeability(with/without load) % 10/15 10/10 Driving brake electromagnetic Hydraulic/electric Drive motor kW 6,5 5,5 9 6,9 Lifting motor 12.5 11,5 15 14 10 battery(5h) Ah 500 620 Ma. battery(5h) 700 600 930 29

32 Always Specialized, Steady, Responsible Partner
Thank You All! Always Specialized, Steady, Responsible Partner Anhui Heli Co.,Ltd.


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