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ECE 477 Design Review Team 15 Spring 2013 Jackson McCormick, Andrew Batek, Carey Woolet, Justin Lindley
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Presentation Outline Project overviewProject overview Project-specific success criteriaProject-specific success criteria Block diagramBlock diagram Component selection rationaleComponent selection rationale Packaging designPackaging design Schematic and theory of operationSchematic and theory of operation PCB layoutPCB layout Software design/development statusSoftware design/development status Project completion timelineProject completion timeline Questions / discussionQuestions / discussion
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Project Overview - Abstract Interweaving the impressive visual power of electricity and the visceral emotion of music, Acoustic Storm takes analog or digital audio input and outputs its own rendition using two varieties of solid state tesla coils.
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Overview – Selected Design Details Input OptionsInput Options –Midi –Analog Multiple Coil typesMultiple Coil types –Class E HFSSTC (Tweeters) –DRSSTC (Mids) Control OptionsControl Options –Temperature and spectrogram output –Potential for volume and tone control
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Project-Specific Success Criteria 1.An ability to decode MIDI input and output a PWM signal at the corresponding frequencies 2.An ability to receive analog input, digitize it using an ADC, and output a PWM signal corresponding to the analog waveform 3.An ability to monitor and control system status (i.e. volume control and temperature monitoring) through an LCD and input system 4.An ability to generate and control a power output sufficient to drive an electrical arc based acoustic device 5.An ability to split audio signals at certain crossover frequencies and send them to a specific speaker (i.e. tweeters, mid, bass signals)
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Block Diagram
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Major Component Selection Rationale dsPIC MicrocontrollerdsPIC Microcontroller –16 Bit PWM –Digital Signal Library Wolfson ADCWolfson ADC –24 Bit Delta Sigma, I 2 S Vishay/ Siliconix MOSFETVishay/ Siliconix MOSFET –600 V Operation –Low switching times –Low Rds on –High Current capability
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Selection Rationale (cont.) Coil ParametersCoil Parameters –HFSSTC Secondary Inductance –DRSSTC Primary Inductance –DRSSTC Secondary Inductance –DRSSTC Primary tank capacitor –DRSSTC Secondary capacitance
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Packaging Considerations Safety ConsiderationsSafety Considerations –Physical Isolation – Plexiglas –Electrical Isolation – Faraday Cage Contact Close SwitchContact Close Switch Power Circuitry located under coilsPower Circuitry located under coils Coaxial Cable to carry PWM signalsCoaxial Cable to carry PWM signals Generic control box casing with large distance between coils and control.Generic control box casing with large distance between coils and control.
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Coil Packaging HFSSTC 12”x12”x20”12”x12”x20” ~13.486 lbs.~13.486 lbs. ~$90~$90DRSSTC 20”x20”x24”20”x20”x24” ~29.5 lbs.~29.5 lbs. ~$151~$151 *Plexiglas is already owned by Team #15 – Cost will be significantly less than shown*
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Detailed Coil Packaging Design
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Schematic/ Theory of Operation OverviewOverview –Microcontroller –5V/3.3V Supply –ADC –UART translating –LCD –12V Supply –HFSSTC Control
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Schematic/Theory of Operation
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Schematic - Micro
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Schematic – Power Supply
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Schematic - ADC
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Schematic - UART
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Schematic - MIDI
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Schematic - Outputs
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Schematic
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Schematic – 12V Supply
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Schematic – HFSSTC Control
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PCB Layout ADC close to audio input ADC close to audio input Multiple Voltage Levels Multiple Voltage Levels Wide Traces Wide Traces Separate Areas for each function Separate Areas for each function Aesthetics Aesthetics
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PCB Layout
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PCB Layout - Micro
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PCB Layout - Power
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PCB Layout - Inputs
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PCB Layout - LCD
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PCB Layout - Output
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PCB Layout
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Software Design/Development Status CompletedCompleted –UART receive –PWM control function –SPI DevelopmentDevelopment –State machine for midi to parse data Look up table for frequenciesLook up table for frequencies –Basic FFTs for Spectrum –FIR filtering for PWM outputs
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Project Completion Timeline Week:891011121314151617 Obtain Workroom Construction/ Design - Power Supply - HFSSTC - DRSSTC - Primary Capacitors - Non- PCB Circuits Programming - MIDI - ADC - LCD - Control - Temp. Monitoring Testing Debugging Design Tweaking/ Finishing
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Questions / Discussion
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