1. DucoSlide Luxframe F
Fitting instructions
L.H.
R.H.

2. Exploded view

3. Sectional views

4. Parts breakdown 28-2-2019 Lux 40/40 series top and bottom rails
Code : P
Cut dimension = frame width - 80
60F series blade (60 x 10)
Code : P
Lux 40/40 series (LH/RH) stile
Code : T /T
Cut dimension = frame height - 6
Lux 40/40 series cover plate
Code : G
Stile cover (40 x 17)
Code : P
Thread-forming screw :
DIN 7500 Form C, M6 x 30, A2 stainless steel
Pan head with PZ 3 drive
Code : G
(Needed for fixing the frame)

5. Parts breakdown
Pozi pan self tapping screw A2 stainless steel, Ø 3.5 x 19, to DIN 7981/C Pan head with PZ drive
Code : G
(Needed for fixing the blades)
Self-drilling screw :
A2 stainless steel, M4.8 x 16, DIN 7504 Form M
Pan head with PH 2 drive
Code : G
(Needed for fixing the suspension bracket)
Thread-forming screw :
DIN 7500 Form M, M4 x 20, A2 stainless steel
Countersunk head with PZ 2 drive
Code : G
(Needed for fixing the cover plates.)
Bottom guide foot
Code : G
Top rail suspension bracket 30/47/3 & 30/60/3
Code : G
DIN 7504 Form O, M3.9 x 19, A2 stainless steel
Countersunk head with PH 2 drive
Code : G
(Needed for fixing the bottom guide foot.)

6. Parts breakdown 28-2-2019 Lux40 60F series cover plate Code : G0100642
(Needed for covering the threaded hole)
Cutting jig for Lux 40 series rails forT (R.H.)
Code: K
4 x 10 mm blind rivet
Aluminium AL-AL
Code : G
(Needed for fixing the cover caps)
Drilling jig for Lux 40 series rails for P14072
Code: K
Cutting jig for Lux 40 series rails forT (L.H.)
Code: K
Top rail suspension bracket 31/33/2
Code: G

7. Cutting list
All cut lengths of the individual sections/rails are specified in the parts list.
The dimensions labelled “center onderste gat tot zaagsnede” (for "center-to-center distance from bottom hole to cutting line") & “zaagmaat kaliber / maat totaal” (for "cut dimension jig / total length") and required for cutting the drilled rails are specified ; please make sure to send these dimensions to our production department.
Calculations tab sheet
The cut dimension "cutting jig" applies only to sections cut to length with Duco's proprietary cutting jig.

8. Cutting to length Cut all sections to size.
1. Both the top and the bottom rail P at frame width -80mm.
2. 60F series blade P at frame width -80mm.
3. Stile cover trim P at frame height 6mm.

9. Cutting the stiles to size
L.H.
R.H.
L.H.
R.H.
When cutting the stiles, make sure to always place the cutting jig at the bottom of the section.
To check whether the section is long enough at the bottom, the Lux 40 series section should be visible through the Ø 10 hole prepared in the jig. (Alternately, instead of looking through the hole, it should not be possible to poke a Ø 10 pin or a M10 bolt through the frame profile.)
Cut the section to “maat zaagmal” (for "length by cutting jig") using the cutting jig.
Remove the cutting jig and put the cut profile with its cutting line flat against the cutting jig.
Cut the section at “maat totaal” (for "total length") WITHOUT using the cutting jig.
Remark: In case no cutting jig is available, us the measure “afstand center onderste gat tot zaagsnede” (for "center-to-center distance from bottom hole to cutting line") instead.
Bottom

10. Fitting sequence
Using the drilling jig K , drill ø 6.5 mm holes at the top and bottom of the stiles T /22, to permanently secure the top and bottom rail. Make sure the drilling jig is a tight fit against the extreme end of the vertical profiles and hold it in position using a quick action clamp or an F-clamp.

11. Fitting sequence
Fix the stiles T /22 to both the top and bottom rail P using 8 M6 x 30 screws (G ).

12. Fitting sequence
Fix the blades P to the stiles T /22 with four M3.5 x 19 screws G for each blade.
Remark: Please take note of the correct positioning !

13. Fitting sequence
Fit the four cover caps G on the ends of stiles.

14. These positions vary depending upon what the customer ordered !
*Place the suspension bracket G or G on the top
rail of the slide using the positioning jig. Be sure the hole provided in the suspension bracket, to accommodate the suspension bracket screw, points towards the rear of the slide. Fasten it with four A2 stainless steel M 4.8 x 19 self-drilling screws with PH 2 drive, to DIN 7504-M (G ). Do this for both sides of the slide.
A choice of three possible fixing positions of the suspension bracket (G or G ) is available :
These positions vary depending upon what the customer ordered !
1) Standard position at 150 mm, for manually operated slides ;
2) underneath the actuator at 200 mm, for motorized single slides ;
3) With motorized symmetrical slides : underneath the actuator at 200 mm ; in the center at 2 x 100 mm ; at the return pulley at 150 mm ;
4) With motorized triple slides : underneath the actuator at 200 mm ; at the opposite side of the motorized actuator at 170 mm ; the other two slides at 150 mm.
These different positions can be set by shifting of removing the pin, depending on the position by the suspension bracket.

15. Place the bottom guide base (G ) on the bottom rail of the slide using the positioning jig. Fasten it with an A2 stainless steel M 3.9 x 19 self-drilling screw with PH 2 drive, to DIN 7504-O (G ). Do this for both sides of the slide.

16. CE label
Put the CE-label on a visible spot, for example on the side of the frame (do not put it on the blades)
Make sure the label fits good on the frame.