1. UCSB Module Assembly
Week of 12/5 – 12/9/05
Week of 12/5 – 12/9/2005

2. FNAL & UCSB Inventory – 12/12/05
Hybrids
Sensors
Frames
FNAL
UCSB ST
HPK IT
L12sd 57
277 -
213
541
276
705
272
190
498
L12su 89
257
L12pd 98
152
308
423
L12pu 56
187 85
380
L34pu 52
334
L56pu
103
218 5
153 31
R5p
102 23 78
168
R5s 6
156
130 R6
123
223
269 R7 14 93
282
Week of 12/5 – 12/9/2005

3. FNAL Module Assembly Weekly Cumulative A B C % A or B L12pu 37 2 146 4A B C
% A or B
L12pu 37 2
146 4
100.0%
L12pd
169 5
97.2%
L12su 23 1
193 17 15
93.3%
L12sd
137 19 3
98.1%
L34p 21
644 29 8
98.8%
L56p
768 31 14
98.3%
Total 86
2057
105 45
98.0%
Week of 12/5 – 12/9/2005

4. UCSB Module Assembly Weekly Cumulative A B C % A or B LEFT TO BUILD*
Weekly
Cumulative A B C
% A or B
LEFT TO BUILD*
% to Build
L12pu
107 5 2
98.2%
158
58.5%
L12pd
116 1
100.0%
153
56.7%
L12su 31
237
87.8%
L12sd 37
231
85.6%
L34p 13
462 8
215
33.5%
L56p
718 11
99.7%
111
13.2%
TOB total
1471 29 4
1105
43.0%
R5N
220
99.6%
132
36.7%
R5S
98.0%
115
31.9% R6
309
182
36.1% R7
230 17
99.2% 14
5.4%
TEC total
996 46 9
99.1%
443
29.8%
Grand Total
2467 75
99.5%
1548
38.2%
* This is based on UCSB building 50% of the minimum number of modules needed of each type.
Includes no spares. Grade C not included.
For R7, this assumes 261(18%) modules built at UCSB, 400(28%) at FNAL & 779(54%) at Lyon.
Week of 12/5 – 12/9/2005

5. US Module Assembly Weekly Cumulative A B C % A or B L12pu 37 2 250 9A B C
% A or B
L12pu 37 2
250 9
99.0%
L12pd
285 6 5
98.3%
L12su 23 1
224 19 15
94.0%
L12sd
174 21 3
98.4%
L34p 34
1106 8
99.3%
L56p
1486 42 16
R5N
220
99.5%
R5S
237
97.9% R6
309 13
99.7% R7
230 17
99.1%
Total 99
4524
180 58
98.8%
Week of 12/5 – 12/9/2005

6. Wire Bonding at UCSB MODULES: RETROFITS #1 RETROFITS #2 HYBRIDS:
8 TEC R7
9 TEC R6
1 TEC R5
RETROFITS #1
56 TOB 4
4 TOB 6
RETROFITS #2
31 TOB 6
60 TOB 4
HYBRIDS:
32 TEC R6
20 TOB 6 chip modules have been sent to FNAL for the wire bias retrofit.
Week of 12/5 – 12/9/2005

7. Module Assembly
Most of the week was spend trying to resolve U-axis problems.
FNAL has send spare parts. So far have not used any
There seem to be 2 separate problems.
Random U-axis errors which stop gantry.
U-motor going into oscillation when picking up or placing sensors (has happened twice with R7 sensors)
Position of pick-up tool on gantry head has been re-adjusted
Multiple dry runs were done without problem number #1 reoccurring.
Built 15 TOB modules on Friday without problem.
TEC modules seems to be more sensitive to the oscillation problem, especially R7 sesnors which are very long. Will start building more this week.
Cautiously going back to full production.
Week of 12/5 – 12/9/2005