Revolutionary Aseptic Production & Bulk Distribution System: An Economic Game Changer TRU ASEPTICS.

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Presentation transcript:

Revolutionary Aseptic Production & Bulk Distribution System: An Economic Game Changer TRU ASEPTICS

 Cost savings to establish a regional operation to provided aseptic technology in packing that meets market cost requirements and supply chain flexibility of a shelf stable compounds or blends to the final location for manufacturing of food and beverages within that region.  A key benefit of this Hub and Spoke is that the system limits the number of time an ingredient or juice is exposed to different processing temperatures that will degrade the product each time it is exposed to continuous processing temperatures, even when an operation is diluting a concentrate to be reheated for hot filling or retorting.

Advance Operational Software for controlling – Shipping/Receiving, Inventory Controls (Raw & Finished Goods), Labor Cost, Formulation Accuracies in Blending and Tractability Large Boiler, Large Water Cooling systems, Water Purification, Waste Water Treatment, Large CIP Systems, Large Electrical Systems, and Controlled Air (Class 1000) Large QA/QC Space & Equipment Requirements and Staffing Bulk Raw Material Receiving Equipment & Warehousing Bulk Storage Tanks –Ambient/Refrigerated/ Heated for Juices & Sweeteners Are located in Key Geographic Markets, NEAR RAW MATERIALS or Near Coastal Ports and Consist of the Following:

Equipment: Liquefiers, Pre-Blending Jacketed Tanks, Homogenizers, Controlled Valves Systems, Pumping Stations, Scales & Flow Metering Systems, Multiple Blending Tanks, Pumps and Flow Meters, Multiple Aseptic Processors with 40 to 100 GPM Capabilities based on Filling Equipment Multiple Aseptic Fillers to Service Different Market Segments – Liqui-Box Bulk StarStep, BIB, Brik-Pak, Bottles, Pouch & Form/Fill/Seal Equipment Down Stream Packaging Equipment and Palletizing Total Building and Warehousing Minimum of 75,000 Sq Ft  Estimated Minimum Cost $15 million US dollars

Tru Aseptic patented continuous commercially sterile dilution system and process software Limited Operational Software for controlling – Inventory(Raw & Finished Goods), Labor Cost, and Tractability. TRU Aseptic Software Controls all Blending Small Boiler, Water Purification & Sterilation System, Limited Waste Water Treatment, Limited CIP Systems, Minimum Electrical Systems, Limited QA/QC Space & Equipment and Staffing Spokes

Equipment Bulk Storage Tanks –Aseptic / Heated Sweeteners Selective Aseptic Fillers to Service Market Segments – BIB, Brik-Pak, Bottles, Pouch & Form/Fill/Seal Equipment Down Stream Packaging Equipment and Palletizing Warehousing Minimum of 35,000 Sq Ft Estimated Minimum Cost $5 million US dollars Estimated Minimum Cost $5 million US dollars

55 GALLON DRUMS 330 GALLON TOTES 5,000 GALLON ASEPTIC TANKERS

© Priority Consultants, Inc. - All Rights Reserved 5,000 Gallons Aseptic Tanker of 5 to 1 Concentrated Juice Blend of a 100% Juice Product Let do the Math 5,000 Gals of 5 to1 Concentrates = 30,000 Gals of Finish 100% Juice The 30,000 gals. = 3,840,000 ounces the Juice is being placed into a 16 ounce aseptic bottle. So we can fill 240,000 aseptic bottles from one tanker. If we have an aseptic bottle filler doing 400 bottles per minute this means we need 600 minutes or 10 hours of production time from one 5,000 gal aseptic tanker of continuous filling

ASEPTIC TANKER WITH 5,000 GALLON OF 5 TO 1 CONCENTRATES MASS FLOWMETER HEATED SWEETENER STORAGE TANK ASEPTIC JUICE STORAGE TANK PUMP MASS FLOWMETER PLATE HEAT EXCHANGER WATER STERILATION PUMP TRU PROCESS CONTROL CENTER RO & UV = 30,000 GALS. FINISHED PRODUCT ITW

STERILE WATER MASS FLOWMETER ASEPTIC HOLDING TANK ASEPTIC BLEND TANK ALL PRODUCT BLENDED ASEPTIC CONC. JUICE PUMP TRU RE-DILUTION System PUMP MASS FLOWMETER PUMP MAGNETIC BLENDER STERILE SWEETENER BRIX METERS PUMP MAGNETIC BLENDER

 CUPS  BOTTLES  POUCHES  BRIK-PAK  BAG IN BOX  FORM/FILL/SEAL ASEPTIC BALANCE TANK

Contact information TRU-ASEPTICS TM 659 Ridgeview Drive McHenry, IL D. Scott Eckman D. Scott Eckman James E. Hurley James E. Hurley TRU ASEPTICS