Smart Assembly Bob Brown CEO Advisor bob_brown@delmia.com

Smart Assembly A next generation capability in assembly systems and technologies which integrate “virtual” and “real time” methods in order to achieve dramatic improvements in productivity, lead-time, and agility. DASSAULT SYSTEMES - Date Page

Product & Process Knowledge Smart Assembly A next generation capability in assembly systems and technologies which integrate “virtual” and “real time” methods in order to achieve dramatic improvements in productivity, lead-time, and agility. INTELLECTUAL PROPERTY VIRTUAL Non Tangible Assets Product & Process Knowledge Tangible Assets REAL OPERATIONS PHYSICAL Production DASSAULT SYSTEMES - Date Page

Vision: Using Smart Product / Resource Data to drive the Assembly Process Driving the assembly Process with Product & Resource: Requirements Attributes Capabilities Responds to engineering changes and new configurations Product Data Resource DASSAULT SYSTEMES - Date Page

Vision: 3D-only paperless engineering design to Vision: 3D-only paperless engineering design to manufacturing planning and execution Capture and share overall design intent & engineering specifications within the 3D model Completely define Engineering Requirements within the 3D model, eliminating the need for 2D drawings All engineering requirements including specifications, tolerances, flag notes, standard parts, etc. are directly usable and reconcilable within V5 (Geometry-based) Mfg Process Planning Allows configured mfg planning evolution without forcing corresponding engineering changes Enables process-driven MBOM-Export from the single data model to part ordering systems Provides the ability to automate reconciliation and auditing of engineering requirements use Tightens the collaboration between engineering and mfg teams Design Plan Execute DASSAULT SYSTEMES - Date Page

Leverage knowledge contained in design and mfg planning definition to automatically generate detailed shop floor work instructions Reuse knowledge contained within the 3D model, such as engineering requirements, to “auto-generate” configurable, template-based shop floor instructions directing execution Automate 3D work instruction authoring and delivery to the shop floor for a specific configuration / effectivity range Work instructions self-adapt to design changes, thus reducing authoring time/effort and improving detail accuracy Enable efficient planning of multiple models and configurations in the same Process Plan, while delivering accurate shop floor instructions per line/tail/serial number based on configuration DASSAULT SYSTEMES - Date Page

Vision: Leverage knowledge contained in design and mfg planning definition to automatically generate Robot & PLC programs For Production Engineer Process Planning and Validation For Production Systems For Control Engineer 　 Design and Validate the Control of Production Systems Reuse knowledge contained within the 3D model, to generate and validate robot and PLC programs Provide the concurrent engineering environment for Production Engineer and Control Engineer Programs would self-adapt to design changes, thus reducing reprogramming time/effort Enable efficient programming of multiple models and configurations in the same program DASSAULT SYSTEMES - Date Page

Challenges of Smart Assembly What are the tough implementation problems (infrastructure, standards) that must be solved to make “smart assembly” a reality?

Historic Model - Internal & External Suppliers build-to-print Build-to-print requires that all product specifications that drive (manufacturing and) assembly must be communicated and maintained constantly In most cases still “drawing based” even if the drawing is communicated electronically Supplier has to review each drawing in detail to understand requirements Not easily accessible to a Smart Assembly solution Model Based Definition Requirements and attributes are contained in the CAD model of components and assemblies or maintained in the PLM system More easily available to Smart Assembly solution but no standards Suppliers must maintain interface capabilities to the CAD, PDM/PLM and Knowledge systems of each of their customers Today’s use of STEP does not provide an effective communication of engineering requirements between CAD systems specifications, tolerances, flag notes, weld symbols, etc DASSAULT SYSTEMES - Date Page

Outsourcing Model – Design & Build OEM is a system integrator OEM communicates requirements to Partner / Supplier who designs and builds components Eliminates much of the data transmittal problems associated with the build-to-print business model Minimizes problems of disparate CAD, PDM, and Knowledge systems between OEM and Supplier Need a standard model for communicating form, fit, function and interface requirements to: Facilitate communications with suppliers Provide the ability to obtain competitive quotes on a well understood set of requirements Aerosud Korean Air KAI Nippi Kawasaki Fuji Heavy Matsushita JAMCO ShinMaywa Mitsubishi SAC SAIC AIDC/ICAS BHA (JV) Hindustan Aeronautics Limited Singapore Technologies Asian Composites Mfg. (JV) XAC CAC Hellenic Aerospace IAI/Bedek TAI CASA Romaero Alenia/OAN BAe Smiths Ind. Rolls Royce TRW/Lucas MATIS (JV) CFMI Snecma Labinal Shorts Parker Hannifin Hexcel Goodrich CFM United Tech. Carlyle (Vought) Honeywell Mexmil ALCOA Rockwell Collins Lucas TRW/ Magellan Group Toronto Winnipeg Fisher VSMPO Aero Vodochody Mielec Ltd. WZK PZL MAE SASCO TAPC Melbourne Bankstown Moscow Design Center Dubai Seattle London Amsterdam Beijing GE Onamac Machine Works Rohr TAECO (JV) Corinth/Irving Wichita Long Beach Puget Sound Arnprior 60 sites, 300 suppliers : The Extended Enterprise for the 787. DASSAULT SYSTEMES - Date Page

Challenges Build-to-print Design and build CAD translations including features, attributes and requirements data PDM / PLM interoperability for product structure, attributes, requirements Interoperability between knowledge management systems Change and configuration management of the above Design and build Ability to communicate and manage change of requirements for Form Fit Function Interface Methodology and standards for OEM to validate integration Core Manufacturing Simulation Data Information Model (CMSDIM) DASSAULT SYSTEMES - Date Page

Questions?