Feasibility Study Fate 2010-09-09 0.001. Fate_Feasibility_study / Peter Karlsson2 General Project name:Fate Customer:Nokia PCC Site / Design center:CPH,

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Presentation transcript:

Feasibility Study Fate

Fate_Feasibility_study / Peter Karlsson2 General Project name:Fate Customer:Nokia PCC Site / Design center:CPH, Project type: Type of Product: Ramp-up: Customer LOM Lifetime: Customer plant focus: LOM plant focus: Volumes: Total volume Global peak volume Number of sales items / assemblies Needed technologies

Fate_Feasibility_study / Peter Karlsson3 Fate B-Cover A-Cover (Side Keys) (Display Gasket) (Earpiece) C-Cover (Metal insert) (AV) (DC) (GPS) (WLAN) UI Key Resistive Touch Window Display Engine PWB (Camera) Battery Screws (x4-6) Antenna Carrier (IHF)

Fate_Feasibility_study / Peter Karlsson4 –Touch panel Assembly technology: –Display Window Assembly technology: Adhesive –Window-adhesive Assembly technology: Adhesive –A Cover Assembly technology: –A-cover Inner Assembly technology: ultra sonic welding A-cover assembly Display Window Window Adhesive Touch panel A Cover Inner A-cover

Fate_Feasibility_study / Peter Karlsson5 Part Name: Touch panel Part 3D Version: XXXX Material: Resistive Cosmetic:Back printed Secondary Operations:Back printed, Main Technologies: General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson6 Part Name: Display Window Part 3D Version: XXXX Material: Sheet window? Cosmetic: Weight / Vol. Secondary Operations: Main Technologies:Milled? General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson7 Part Name: Window Adhesive Part 3D Version: XXXX Material: Weight / Vol. Secondary Operations: Main Technologies:Die Cut General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson8 Part Name: A Cover Part 3D Version: XXXX Material plastic: PC/ABS Decoration:Black, Whit High gloss Weight / Vol. Secondary Operations:Painting Main Technologies: General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson9 Part Name: A Cover insert Part 3D Version: XXXX Material:PC/ABS Decoration: Weight / Vol. Secondary Operations:Ultra sonic welding Main Technologies:Moulding General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson10 –B-Cover Assembly technology: B-cover assembly

Fate_Feasibility_study / Peter Karlsson11 Part Name: B-Cover Part 3D Version: XXXX Material: PC/ABS 5% Teflon Cosmetic:Painted, Soft touch Weight / Vol. Secondary Operations: Main Technologies:Injection moulding General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson12 C-Cover investigation The concept for C-cover is not fixed. Just now there are three different types of C-Cover assembly. Type 1: 2K, Insert moulded metal, three LDS Antennas Type 2: 1K, Insert moulded metal, Main antenna assy LDS, Sheet metal GPS and Wlan antenna Type 3: 2K, Assembled (heat staked) metal insert, three LDS antennas

Fate_Feasibility_study / Peter Karlsson13 –C-Cover Assembly technology: –Camera Gasket Assembly technology: Adhesive –Camera window Assembly technology: Adhesive –Camera Window Adhesive Assembly technology: Adhesive –???? Assembly technology: –???? Assembly technology: C-cover assembly Type 1

Fate_Feasibility_study / Peter Karlsson14 Part Name: C-Cover Part 3D Version: XXXX Material First Shot: Grivory GVX-5H ?? Material Second Shot:PC/ABS Xantar LDS 3711 Insert Material:SUS 305 ½ H t=0,3 ?? Cosmetic:Painted (Masking for metal and connector areas) Weight / Vol. Secondary Operations:LDS, Plating Main Technologies:2K moulding, Insert moulding General Part Information Major Risks Identified 1.Plating. The metal insert can be a problem in plating. The cupper and nickel will be plated onto the metal. 2.LDS. The antennas is placed in both ends of the cover. Connection areas and pattern must be carefully planed to fit in LDS machine. 3.Painting. Metal and connection areas must be protected when painting.

Fate_Feasibility_study / Peter Karlsson15 –C-Cover Assembly technology: –Main antenna Assembly technology: snap on –Wlan antenna Assembly technology: Heat staking –GPS antenna Assembly technology: Heat staking –Camera Gasket Assembly technology: Adhesive –Camera window Assembly technology: –Camera window adhesive Assembly technology: –Camera window Assembly technology: –???? Assembly technology: –???? Assembly technology: –???? Assembly technology: C-cover assembly Type 2 Wlan antenna GPS antenna Camera Window Camera Window adheive Main antenna LDS Camera Gasket C-cover

Fate_Feasibility_study / Peter Karlsson16 Part Name: C-Cover Part 3D Version: XXXX Material: Grivory GVX-5H ?? Insert Material:SUS 305 ½ H t=0,3 ?? Cosmetic: Weight / Vol. Secondary Operations: Main Technologies:Insert moulding General Part Information Major Risks Identified

Fate_Feasibility_study / Peter Karlsson17 Part Name: Main Antenna Part 3D Version: XXXX Material: PC/ABS Xantar LDS 3711 Cosmetic:Painted, Moss II Weight / Vol. Secondary Operations:LDS Main Technologies:moulding General Part Information Major Risks Identified 1.Connection areas must be masked when painting.

Fate_Feasibility_study / Peter Karlsson18 Part Name: Sheet metal GPS Antenna Part 3D Version: XXXX Material: SUS Cosmetic: Weight / Vol. Secondary Operations:Heat staking, Selective Plating Main Technologies:Stamping General Part Information Major Risks Identified 1.Visible under battery cover Can it be hided? Coloured? Selective Au plating at connecting spring

Fate_Feasibility_study / Peter Karlsson19 Part Name: Sheet metal Wlan Antenna Part 3D Version: XXXX Material: SUS Cosmetic: Weight / Vol. Secondary Operations:Heat staking, Selective Plating Main Technologies:Stamping General Part Information Major Risks Identified 1.Visible under battery cover Can it be hided? Coloured? Selective Au plating at connecting spring

Fate_Feasibility_study / Peter Karlsson20 –C-Cover Assembly technology: –Camera Gasket Assembly technology: Adhesive –Camera window Assembly technology: Adhesive –Camera window adhesive Assembly technology: Adhesive –Camera window Assembly technology: Adhesive –Metal insert Assembly technology: Heat stake –???? Assembly technology: –???? Assembly technology: C-cover assembly Type 3 Camera Window Camera Window adheive Camera Gasket Metal insert -over

Fate_Feasibility_study / Peter Karlsson21 Part Name: C-Cover Part 3D Version: XXXX Material First Shot: Grivory GVX-5H ?? Material Second Shot:PC/ABS Xantar LDS 3711 Cosmetic:Painted (Masking for connector areas) Weight / Vol. Secondary Operations:LDS, Plating Main Technologies:2K moulding, Insert moulding General Part Information Major Risks Identified LDS. The antennas is placed in both ends of the cover. Connection areas and pattern must be carefully planed to fit in LDS machine. Painting. Connection areas must be protected when painting. LDS Main Antenna LDS Wlan Antenna LDS GPS Antenna

Fate_Feasibility_study / Peter Karlsson22 Part Name: Sheet metal Insert Part 3D Version: XXXX Material: SUS 1/2H Cosmetic: Weight / Vol. Secondary Operations:Heat staking Main Technologies:Stamping General Part Information Major Risks Identified 1.Is it strong enough?