Antek 6200 ® Meet Sulfur Regulations and Control Your Process with Continuous Measurements Product Presentation.

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Presentation transcript:

Antek 6200 ® Meet Sulfur Regulations and Control Your Process with Continuous Measurements Product Presentation

2 PAC Refinery Solutions Your Process.

3 PAC Refinery Solutions S S S S S S S S S S S S S S S S S S S S S S S S S/N Ensure regulatory compliance Receive actionable total sulfur data Optimized. Your Process.

4 Product Description Antek 6200 Process On-Line Analyzer Meet strict regulatory standards for sulfur content in your high-value products Total sulfur and total nitrogen analyzer for gas, LPG, and Liquid samples Excellent repeatability and reproducibility over a wide range even during process swings In tight correlation with primary test methods

5 Product Description Antek 6200 Dual-stream and dual-range analysis 6200 Series Sulfur UV 6200 Series Nitrogen High Speed Sulfur (HSS)

6 Key Advantages Control operational and maintenance costs Meet strict regulatory standards for sulfur content in high-value products Produce lab accuracy with process robustness Optimize the process by keeping close to the specification limits

7 Key Advantages Meet strict regulatory standards for sulfur content in high-value products Measure Total Sulfur, Total Nitrogen, or both in a single analyzer Precise measurement of gas, liquid, and LPG products Direct injection system capable of measuring heavy gas/oil products Sensitivity from 250 ppb to % levels

8 Key Advantages Produce lab accuracy with process robustness Utilizing Proven Antek technologies with instruments running 24/7 in process and laboratory globally Flexible combustion system performs under various process conditions Customized sample conditioning systems available for optimal results for your specific application Correlates to ASTM D4629 and D5453

9 Key Advantages Optimize the process by keeping as close to the specification limits as possible Quick analysis in 2-5 minutes per stream Fast response time to process changes – no carry over from products Immediate and precise results for fast and reliable decision- making Enables process control by easy integration with plant DCS

10 Key Advantages Control operational and maintenance costs Can use air or oxygen as the combustion gas, depending on the application New pyrotube design extends preventative maintenance efforts Reduced cycling intervals extends the life of the injection valve Built to withstand process disruptions, and recovers quickly for minimal downtime

11 High speed analysis Measures all products Direct injection Antek’s proven leadership Antek 6200 Unique Analysis Unsurpassed Leadership

6200 Technology

13 Analytical Process Flow Path Pyro Gas Inlet Gas Supply Return Carrier Gas Combustion Gas Power Supplies UV & HV Interface & Control Sulfur Detector Scrubber Membrane Dryer Furnace Temperature Controller 1000 SSR SAMPLE CONDITIONING SYSTEM Inlet gas Pyro gas Dryer Carrier Combusted sample SCS Sample Injection Valve Flow Control Pressure Switches Dryer Vent System Vent Process SCS UV & HV 1000 Pyro tube

14 Theory of Operation

6200 Specifications

16 Specifications Method Compliance ASTM D5453, D6667, D4629, D5176, ISO Certifications/Area Classifications ATEX Ex px ia IIC T4 Gb Performance Analytical Range: 200 ppb for Sulfur and 250 ppb for Nitrogen (lower detection limit) to % levels Precision: within <1% of full scale, for most applications Linearity: 1ppm concentrations Analysis Time: 2 minutes; analyses over 1000 ppm may take longer Cycle Time: 2 to 5 minutes, programmable Communication Outputs 4–20 mA isolated at 750 Ω (standard) Discreet digital inputs and outputs for remote control and status indication RS-232, RS-422, RS-485 for Modbus RTU (standard) Modbus TCP/IP and Ethernet (optional) Sampling Injection valve, 2 or 5 µl sample volume; Sampling system available as recommended option Utility Requirements Carrier (Argon, Nitrogen*, Air): %, 50 psig, 5–15 cc/min Instrument or Plant Air/Oxygen for combustion (application dependent) Combustion gas (Oxygen, Air): 99.75%, 50 psig, 400 cc/min Plant Air (purge): clean, dry, particle-free; 80–100 psig Instrument Air: 80–100 psig, for injection valve operation and for pneumatic output to sample conditioning panel * Nitrogen cannot be used as carrier on a 6200 N Nitrogen system.

17 Sample is introduced into an oxygen rich environment and >1000°C. – Sulfur species converted to SO 2 ; – Hydrocarbons are converted to water vapor and CO 2 C x H y -S-N + O 2 (excess) = H 2 O+ CO 2 +O 2 +SO 2 +NO Or R- N + R-S + O 2  CO 2 + H 2 O + NO + SO2 Water vapor removed with membrane dryer – Reverse osmosis Pyro Oxidation of Sample Theory of Operation- Total Sulfur 1

18 Oxidized sample is exposure to UV light – SO 2 Is converted to SO 2 * – On returning to stable state, energy is emitted as a flash of light which is measured by a photomultiplier tube – Amount of energy produces is directly proportional to the number of sulfur atoms in the sample SO 2 + hv = SO 2 * = SO 2 + hv Pyro UV fluorescence of Sulfur Theory of Operation- Total Sulfur 2

19 Oxidized sample is Mixed with Ozone – NO Is converted to NO 2 * – On returning to stable state, energy is emitted as flash of light which is measured by a photomultiplier tube – Amount of energy produces is directly proportional to the number of bound nitrogen atoms in the sample NO + O 3  NO 2 *  NO 2 + hv Pyro Chemiluminescence's of Nitrogen Theory of Operation – Total Nitrogen

6200 Results

21 Sulfur in diesel sample Switching from 1800 to 400 mg/kg sulfur No sample carry over!

22 Sulfur Gasoline 20 ppm scale 7.5 ppm standard oxygen vs air Repeatable Measurements!

23 Sulfur Testing Diesel 20 ppm scale 7 ppm standard oxygen vs air Repeatable Measurements!

24 Measurement Stability DIESEL SAMPLE WITH 11.8 mg/kg SULFUR INJECTED 3048 TIMES OVER A PERIOD OF 10 DAYS. AVERAGE VALUE OF 11.7 ± 0.16 mg/kg ( 1.4 %RSD).

25 A Sample Conditioning System (SCS) Removes Contaminants & Water, Regulates Sample Pressure, & Controls Sample Flow To Ensure Samples Introduction Under Constant Conditions. Fast Loop Fast Loop Stream Selection Cal Standard Selection Stream or Calibration Selection Cal 1 Cal 2 Flow Indication Low Pressure Header Stream 1 Stream 2 Return to Process Sample To Analyzer Sample from Analyzer Bypass flow Filtered sample Flow Control Sample Conditioning System

26 Typical Sample System

27 Summary Total sulfur and total nitrogen analyzer for gas, LPG, and liquid samples –Analyzes a wide range of sulfur and nitrogen monitoring applications –Robust technology –Agreement with primary test methods With its fast and accurate results, the 6200 helps refineries: –Protect catalysts –Meet regulations and optimization targets.

28 Cemtrex, Inc. 19 Engineers Lane Farmingdale, NY Tel: Fax: mip.cemtrex.com