Primers for Flexible Packaging

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Presentation transcript:

Primers for Flexible Packaging Jan Denies May 6th, 2015

Agenda Introduction to Michelman Michelman in Digital Printing Digital Printing for Flexible Packaging Digiprime In-Line Practical

Michelman Headquarters About Us Established in 1949 Specialty chemicals Customer focused Family enterprise Today, Michelman is: Global 400 employees Family owned Professionally managed Michelman Headquarters Cincinnati, OH

Worldwide

Industry Verticals Printing & Industrial Packaging Manufacturing Coatings

Printing & Packaging Flexible packaging Paper & corrugated Digital printing Paper & corrugated

Printing & Packaging – Coatings & Additives Solutions Heat seal coatings for film producers and converters Additive to control coefficient of friction for film producers Print receptive coatings for film and paper Barrier coatings for film and paper Extrusion primers Overprint varnishes for converters

Michelman in Digital Printing Preferred HP partner since 2006 for inline and offline primers Manufacturer of DigiPrime®, Sapphire, Michem® In-Line Primer products and Topaz Products used by lots of printers, converters, HP approved media centers and substrate manufacturers Network of direct sales, agents and distribution network serves Indigo customers worldwide Developed specific inline primers for the new HP Indigo 20000 & 30000 digital presses

HP Indigo 20000 Wide web digital press for Labels Flexible packaging Integrated PUW: Priming and unwinding unit Gravure coater for inline priming What is new and different: Enabling applications that have not been done digitally so far!

The challenges of Digital Printing in Flexible Packaging? Print is just the decoration of the packaging! Typical long run lengths Majority is reverse printed and laminated to second film Lamination equipment is designed for long run lengths Curing time of lamination up to 7 days Requirements of packaging resistance to Moisture Chemicals Oxygen Grease Temperature

DigiPrime® 050 Design & Value Lamination bond strength is the main extra requirement! In conventional printing special inks are used for lamination Sealant adhesive Outer Film Primer Inner film Print

DigiPrime® 050 Design & Value While keeping advantages from other primers Developed for performance in different applications Pre-Laminated Structures (Surface Print) Single Film (Surface Print) Lamination Structures (mostly reverse print) Good adhesion to printed film (PP, PET, PE) Good lamination bond strength when laminated to a second film OPV adhesion for flexible packaging and label applications Improves the transfer and adhesion to film and metalized film substrates Suitable for food contact Runability in the PUW Water resistance

Structures – Single Film and Pre-laminating Corona treatment on printed substrate is essential OPV needs to be applied (Post printing) for: Upgrading heat-seal resistance) up to 160C. Water resistance (Refrigerator, Freezer) Modifying coefficient of friction (Static and Dynamic) Others Various suppliers of OPV’s water-based, solvent- based or 2 component solvent-based

Structures – Single Film Surface Print PET Paper BOPP PE (B)OPA

Structures – Pre-laminated Surface print PET/PE PET/ALU/PE Paper/PE/ALU/PE BOPP/PE OPA/PE More are under evaluation

Structures – Lamination Reverse Print Corona treatment on printed substrate is essential Corona treatment on the inks, when applying the lamination adhesive is essential Corona treatment on the sealant film when laminating can improve the bond strength Adhesive suppliers who can provide different lamination adhesives: Water-based 2 component solvent-based 2 component solvent-free

Structures – The Pyramid Lamination PET/ALU/CPP PET/ALU/OPA/CPP High Retort, 134 C Retort Aggresive Goods Severe conditions. Pet Food High Performance. 10% MS PET-AlOx or SiOx/OPA/CPP OPA/ALU/CPP OPA/CPP Medium High Performance. 10% MS Clear Retort, 121 C, boiling Bag, Aluminium Packaging, Food,Detergents, oil , cosmetics PET/ALU/PE Multi Substrates en Processes (Pouches), Hot Fill, Cosmetics, Seasoning Detergent. Process, Meat, Fish, Cheese, soup, powders Difficulty of the packaging Medium Performance. 30% MS PET/PE OPA/PE PET/Met CPP or Met OPP OPP/Met CPP or Met OPP PET/CPP or PE OPP/OPP or CPP or PE General Purposes (PP/PP............), Snack Food, coffee pouches, Powders, Biscuits General Performance. 50% MS

Structures – Lamination Reverse Print PET/PE PET/ALU/PE BOPP/BOPP BOPP/Met BOPP BOPP/PE This covers a big part of the so called General Performance. More are under evaluation. Bond strength values of 3.5 N/inch and above can be obtained.

Why partner with Michelman? Michelman has the expertise in the new segments Primers developed and tested with HP WW Distribution network with strong partners Strong IP portfolio around primers Only approved inline primers on Indigo DigiPrime® In-Line Primer 050 for Indigo 20000 DigiPrime® In-Line Primer 060 for Indigo 30000 Michem® In-Line Primer 030 for WS6X00 for both paper and film DigiPrime® In-Line Primer 680 on upgraded WS6X00 for flexible packaging

DigiPrime® 050 In-Line Primer: Practical Appearance : Clear liquid Delivered in pails of 18Kg pail Pails are used directly in the machine Recommended coat weight For labels: 1gsm wet For flexible packaging: 1.6 gsm wet Primers are available worldwide through Michelman and its network of agents and distributors Water Pail Primer Pail

Thank you