ITER Cryoplant System Status

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Presentation transcript:

ITER Cryoplant System Status HEPTech June 4th, 2015 / Grenoble / France F Andrieu / D Grillot

Summary Introduction The ITER Project Cryogenics at ITER – focus on the cryoplant (LHe plants & LN2 plant) Process Overview Cryoplant Buildings Overview LHe plants: the technical challenges LHe plants and LN2 plant Auxiliary systems projects status at Air Liquide Conclusion 2

Introduction: ITER & Fusion ITER (“the way” in Latin) is the essential step in the development of fusion To demonstrate the scientific and technological feasibility of fusion power as an alternative source of energy The world’s biggest fusion energy research project in construction, and one of the most challenging and innovative scientific projects FUSION Fuel: abundant, world-wide distributed Sufficient deuterium in seawater for millions of years Tritium is produced from lithium Conservative lithium ore recovery estimates indicate sufficient supplies for thousands of years Sufficient lithium in seawater for millions of years Safety: no risk of major accidents Reactor contains fuel for only a few seconds burn Waste: no long-term burden Low radio-toxicity after < 100 years 3

ITER PROJECT: International Cooperation The seven parties involved in the ITER construction represent more than 50 % of the world’s population 4

Cryogenics at ITER : heat loads PROCESS: Main 4.5 K Loads Repartition PBS - 11: Magnets PBS - 31: Vacuum PBS - 34: Cryodistribution VACUUM: 15% MAGNETS: 50% DISTRIBUTION: 35% Mainly LHe Pumps 5 5

Cryogenics at ITER : process overview PROCESS: Schematic Presentation 300K to 80K: LN2 PLANTS 80K: Ghe Loops 80K: GHe Distribution Thermal Shields 80K USERS 80K to 4K: LHe Plants Cryoplants 4K: LHe Distribution Magnets: PF Magnets: CS Magnets: TF Cryo Pumps Magnets: Struct. 4K USERS CTCB Cryo-Lines & ACBs EU-DA IO IN-DA IN-DA 6 6

ITER Process overview: He and N2 Cooling capacities LHe Plants: avg. 75 kW equiv.@4.5K in POS avg. mode 87 kW in refrigeration Superconducting magnet system, HTS current leads Cryo-pumps with high regeneration frequency and smaller users 80K He Loops: avg. 40 kW equivalent @ 4.5 K Thermal Shields (2 x 4000 g/s in between 80K to 100K) LN2 Plants: avg. 1100 kW @ 80 K 80K He Loop, LHe Plants pre-cooling GN2 Generator: avg. 1550 Nm3/h Tokamak users, Leaks, Purifier/Dryers, Air Instrument redundancy Helium inventory: 27 t He Storages liquid & gas Nitrogen inventory : 250 t N2 Storages liquid (250t) & gas (5t) Per LHe plant (x3 for total ITER cooling capacity) 7 7

ITER Cryogenics: process overview PROCESS: Schematic Presentation LN2 PLANTS LHe PLANTS CTCB & ACB Cryolines EU-DA IO IN-DA 8 8

Cryogenics: heat recovery system 3 He COMPRESSOR STATIONS: MYCOM Compressors: x 6 /Plant x18 Total Electrical Power: 8 MW /Plant 24 MW Total HEAT RECOVERY SYSTEM: Heating Power: 12 MW  1 Ton of Oil Equivalent per hour… Process Heat is used to provide Heating to ITER Buildings. 12 MW of Windmill… 9 9

Cryoplant buildings overview : System Architecture Main subsystems in the Cryoplant buildings: LHe Plants – 3 x Plants // 3 cold boxes + 1 test cryostat 3 compressors stations LN2 plant & Auxiliary systems 80 K helium loops - 2 x Plants in // 2 x LN2 plants in // and GN2 Generator and Storage Recovery & Purification systems and Heaters Storages – Full helium inventory in warm and cold (4.5 K and 80 K) helium tanks Part of the distribution system (CTCB, some cryolines and warm lines) 10

Cryoplant buildings overview B. 34.00: BUILDING: OVERVIEW Cryoplant Building: B51, 52 Bridge Tokamak Building TOKAMAK CRYOPLANT BRIDGE 11

Cryoplant buildings overview – Buildings 51 & 52, Area 53 180 m 3 1 1 3 Liquid helium (LHe) Plants cold boxes and Compression station 1 1 2 3 2 1 2 2 1 2 2 45 m 2 Tokamak building Cryo building Cryolines & Cryoplant Termination Cold Box (CTCB) Liquid nitrogen (LN2) plant and auxiliary system Cold boxes Compressors Tanks HQ bldg 1 2 3 12

LHe plants – Buildings 51 and 52 BUILDING: LHe Plants size comparison 13 13

Cryogenic system within ITER schedule Conceptual design phase PAs and Contract signature Preliminary Design Final Design Manufacturing Construction Tests / Commissioning Cryoplant Ready 1st Plasma Tokamak 2010 2012 2014 2016 2018 2020 2022 2024 2026 Today 14

Liquid Helium Plants (344H) / IO – project status Air Liquide team = Air Liquide advanced Technologies (Sassenage) ~80 months PRELIM. FINAL DESIGN 10 months 12 Months PROCUREMENTS 24 Months EQUIPT ASSEMBLY 18 Months TRANSP. TO SITE ON SITE CONSTR. 15 Months COMMISSIONING 22 Months Jan 2013 Jan 2014 Jan 2015 Jan 2016 Jan 2017 …+6 years Today 15

Liquid Helium Plants (344H) / IO – project status On going assembly Cold Box 1 He compressors Mycom / Japan – 400L 16 16

LN2 Plant & Aux.Syst. (341) / F4E – project status Air Liquide team = E&C Global Solutions France (Champigny) + ALaT (Sassenage) Air Liquide team = E&C Global Solutions France (Champigny) + ALaT (Sassenage) 30 Months PRELIM. FINAL DESIGN 9 months 10 Months PROCUREMENTS ~20 Months EQUIPT ASSEMBLY TRANSP. TO SITE ~11 Months CONSTRUCTION & COMMISSIONING Jan 2014 Sept 2014 Jan 2015 July 2015 Jan 2016 Mid 2016 Today 17

4. Technical challenges : LHe Plants Main challenges: Multiple Users Pulsed Loads 3 LHe Plants in Parallel 110 kW eq. @ 4.5K 75 % 65 % Variations over 30 minutes 40 kW eq. @ 4.5K 25 % 18 18

4. Technical challenge : LHe Plants = 3 plants in // 175m3 USERS 19 19

4. Technical challenge : pulsed mode 3 LHe PLANTS: 30 min 1 200 L of VARIATION 175 000 L ~1 % of TOTAL VOLUME 15 000 L For 3 Plants: 1 200L Level Variation ~1% LHe Tank designed to store the entire ITER LHe Inventory L P 175m3 USERS 20 20

4. Technical challenge : LHe Plants = 3 plants in // 3 LHe PLANTS: COMPRESSOR STATION SHARING COMPRESSOR STATION INTERCONNECTED: Same LP Pressure: Better GHe Flow sharing. Efficient Mass Balance: No Exchange through He Buffer Tank. Common Compressor Station: Better Stability in Case of a single compressor Failure. 21 21

4. Technical challenge : LHe Plants = 3 plants in // SHe Production: Users are served in priority. Excess flow sent to the LHe Tank. LHe from LHe Tank used for Sub-Cooler. Users Return GHe Repartition: Based on Temperature Monitoring. Compressor Station: Interconnected More Robust Better Mass and Flow Balance 22 22

4. Conclusion ITER cryoplant main challenges addressed ITER cryoplant design under completion LHe plants under manufacturing (FDR passed) LN2 & auxiliary systems design under completion (FDR planned July 2015) Projects on schedule Presentation preparation Air Liquide : D Grillot, F Andrieu ITER Org : E Fauve, E Monneret 23 23

End of the presentation Thank you for your attention