UFAB in Uddevalla & Shanghai Makes it possible for our customers to: Focus on their core business Expand through flexible production capacity Reduce total.

Slides:



Advertisements
Similar presentations
ASYCUDA Overview … a summary of the objectives of ASYCUDA implementation projects and features of the software for the Customs computer system.
Advertisements

Institutional Presentation June/2011.
Presentation of UFAB. Agenda A contract manufacture within these areas of expertise Hours Hours Hours Hours.
Transition from Q1- 8th to Q1- 9th edition
ISO 9001:2000 Certified Next Steps? Where do we go from here?
Striving to exceed customer demands by delivering the best.
Jidoka for Quality Improvement Lean en France, 20 May 2011 Yves Mérel, FCI Group Lean Director.
Chapter 3 – Evaluation of Performance
Saturn Electronics Corp. Offshore Sourcing. Overview High-Mix High Volume Diversified Supplier High-Mix High Volume Diversified Supplier.
SAE AS9100 Quality Systems - Aerospace Model for Quality Assurance
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster Strategy, Balanced Scorecard, and Strategic Profitability Analysis.
MSE507 Lean Manufacturing
Hyperion EPM Overview & Case Study.
Strategy, Balanced Scorecard, and Strategic Profitability Analysis
Month Year Working together to achieve your desired outcomes, by delivering service excellence. Building Engineering Solutions for the optimisation of.
Building and Sustaining Total Quality Organizations
Taking care of our people Being good neighbours
ISO 9000 Certification ISO 9001 and ISO
SystematicSystematic process that translates quality policy into measurable objectives and requirements, and lays down a sequence of steps for realizing.
Supply chain management in Regal Marine
HOSPITAL EXCELLENCE OPERATION MODEL Miguel Angel Moreno, Abraham Mendoza IIE Annual Conference and Expo 2014 Applied Solutions Sessions Montreal, Canada.
Key Performance Indicators - KPI’s
LECTURE NOTE. WORLD-CLASS MANUFACTURER Mistake-free ● Fast ● Lean ● Flexible ● Environment-friendly TOTAL QUALITY MANAGEMENT PRODUCTS Delight customers.
2010 MBNQA WINNER: K & N MANAGEMENT – SMALL BUSINESS CATEGORY PRESENTED BY: MOORE, YAGER, TODD, PEAVY.
Northeast Supply Chain Conference Sheraton Framingham Hotel Framingham, MA September 20, 2004 Dr. Marilyn Pelosi Western New England College Professor.
PRODUCTION PROCESS SchedulingInventory Incoming QC BinningPre-assemblyCalibration Final Assembly Final QA Packaging & Shipping.
Presentation of HanKing
Dtengineering 1 of 16 The Product Development Process Introduction.
ECM is a Medical Device Manufacturer since 1992, located in Gemert (the Netherlands) officially called ECM Europe BV.
Makes it possible for customers to; Focus on their core activities Expand through flexible production capacity Reduce their total cost Release tied-up.
From Research Prototype to Production
Energy efficiency and reliability INTELLECTUAL CAPITAL AND LEARNING IN ACTION. AH BEE GOH 3 OCT
Industrial Engineering Roles In Industry
Purpose: These slides are for use with customers by the Microsoft Dynamics NAV sales force and partners. How to use: Add these slides to the core customer.
Oriflame Purchasing Management Workshop Module 4 – Project Team Development Oriflame Vision & Strategy Supplier Interfaces The Business Model Supply Vision.
Metrics Simple definition: Metrics are a set of measurements that quantify results. Metrics are used to establish benchmarks, make comparisons, and evaluate.
Energy Reduction Initiative
LeanSigma® Fundamentals
Product Development Chapter 6. Definitions needed: Verification: The process of evaluating compliance to regulations, standards, or specifications.
March 12, About MPC Industries  Flat sheet polishing  Formed Parts polishing  Grinding, Sheet & Plate Backed by over 40 years experience and.
Prepared by the (Institute of Industrial Engineers – Industry Advisory Board)
IRIS - International Railway Industry Standard The Quality Standard for the Railway Industry ACRI Prague, 2nd April 2008 Angela de Heymer Manager Quality.
IT Governance: COBIT, ISO17799 & ITIL. Introduction COBIT ITIL ISO17799Others.
Paul Hardiman and Rob Brown SMMT IF Planning and organising an audit.
Southwold Enterprises Co.,Ltd. An outsourcing partner committed to your company.
Jose Chavez Jr, Quality & Technical Services Engineer Hugo Razo Process Owner.
Makes it possible for customers to; Focus on their core activities Expand through flexible production capacity Reduce their production costs Release tied-up.
Team Development Slide 1 © The Delos Partnership 2005 Supplier Relationship Management Module 4 – Project Team Development Vision & Strategy Supplier Interfaces.
Your Clear Choice for a Key Strategic Supplier Corporate Profile.
Version 10.0  The High Performance Organisation Ltd Creating A Process Based Management System 1 Welcome Creating a Process Based Management.
Multi-company Project Management applied to Manufacturing Improvement
PRODUCTION AND OPERATIONS MANAGEMENT OBJECTIVE: DESCRIBE OPERATIONS MANAGEMENT PLANNING ISSUES INCLUDING FACILITY LOCATION, FACILITY LAYOUT, MATERIALS.
Copyright 2013 John Wiley & Sons, Inc. Chapter 3 Monitoring and Controlling the Transformation System.
1 © The Delos Partnership 2003 Integrated Planning Process One set of numbers at all times.
The Second Annual Medical Device Regulatory, Reimbursement and Compliance Congress Presented by J. Glenn George Thursday, March 29, 2007 Day II – Track.
INTRODUCTION TO SUPPLY CHAIN MANAGEMENT. What is a Supply Chain? A supply chain consists of the flow of products and services from: Raw materials manufacturers.
KAT Controls Pvt. Ltd. Blumenbecker KAT Automation Pvt. Ltd. Pune, June 2011.
Process Mapping Overview 10/8/ Agenda Overview of Processes Core and Support Processes Process Redesign Process Mapping Concepts Information Model.
Manufacturing Management Prayash Neupane. Manufacturing Management MM refers to all aspects of the product manufacturing process. From assembly design.
Chapter 7: Manufacturing Processes
Hailo US Tower Equipment Manufacturer
SACO’S MANUFACTURING PREMISES FACTORY 1
Quality Management Systems – Requirements
Eastern Mediterranean University Department of Mechanical Engineering
ERDF Sustainable Advanced Manufacturing SME Support Programme
Taking care of our people Being good neighbours
CUSTOMER (Requirements) CUSTOMER (Satisfaction)
IHAAB Component Systems AB
while introducing and de-risking new technologies in parallel
Presentation transcript:

UFAB in Uddevalla & Shanghai Makes it possible for our customers to: Focus on their core business Expand through flexible production capacity Reduce total cost Release capital

UFAB Uddevalla Development and Assembly High technical processes Turnover 2011: 17 MEUR Employees 2011: 52 Quality first – ISO 9001: years experience – 1500 system Cost reduction – Lean Environmental - ISO 14001:2004

UFAB Shanghai Manufacturing Milling, turning & welding Turnover 2011: 0,5 MEUR Employees 2011: 25 Customer – UFAB Uddevalla 2 shift operation Investment – 0,5 MEUR Long purchasing experience

UFAB Shanghai Office 500 sqm Production sqm

UFAB Shanghai Map

Mattsson Gruppen Turnover 2011: 40 MEUR Employees: 250 st

Customers

Reference Assembly Quality - National Oilwell Varco Norway AS UFAB assemble and test complete units for offshore. Tests are made together with customer and delivered directly to oil plattform.

Reference Assembly Complexity - Tetra TPR1 UFAB assemble and test complete system with a capacity of packages an hour. Orderlead time are 21 weeks where articles are manufactured, assembled and tested.

Reference Assembly Flexibility - Tetra TT3 UFAB delivers complete customer specified modules in tact without any delays. Order leadtime are 15 working days and the assembly and final testing takes 500 hours per module.

Reference Assembly Future - WindEn UFAB assemble wind turbines in the sizes 5,5 – 8 – 45 kw. These are used for private persons and farmyards and produces between and kw per year.

Reference Assembly Volume – OnSpot UFAB assemble and deliver 2000 snow chains to all big manufacturers of trucks and buses. Order leadtime are between 1 and 5 days with 3000 different articles.

Reference Assembly Partnership - GE Healthcare UFAB has during two years been participating in the prototype phase together with the customer. Serial production has started and forecasted annual volume are 600 units.

Reference Development Idea to Reality- GreenClip UFAB has for the customer developed an automatic labeling machine for high volume products. The assembly and installation at site has also been performed by UFAB.

Activity Pre-StudyIdea / QuoteClosingProductionDesign Purchasing Process Sales Process Development Process Production Process Data collection Quote Specification Gate 1 Project plan Specification Time plan Weekly report Final report Gate 2 Project plan Time plan Log changes Weekly report Drawings Gate 3 Project plan Time plan Log changes Develpment Drawings Gate 4 Verifying Validating Delivery Lesson learned Gate 5 Project

Development Mechanical Ensure product quality in development Reduce manufacturing cost Design for easy assembly Documentation for assembly and test Simulations ProEngineer, SolidWorks, AutoCAD, Framemaker Automation Electrical development PLC programing Siemens S7, Rockwell, GE FANUC Simulations Profibus (Siemens) Devicenet (Rockwell)

Future targets and commitments Customer focus with a Quality First approach in all steps Delivering to 6 industries with a 20 MEUR turnover 2012 Certified manufacturing site in China 2012 Achieve Key Performance indicators for 2012 Lean – Increase cross functional team work 2012 Certified for ISO

Summary Systemsupplier with a Quality First approach Lean – value stream mapping and 5s for cost reduction 40 years of experience – 1500 systems delivered Manufacturing in China Certified for ISO 9001 and ISO Strong position with Mattsson Gruppen

Management System

Key indicators

KPI details

Teamboard

Follow Up

Communication Monthly Key Indicators Information Financial Monthly Key Indicators Information Financial Weekly Quality Customer Management Project Information Department Daily Weekly Quality Customer Management Project Information Department Daily Yearly Strategic HQ Strategic UFAB Budget UFAB H & S Mgt review Yearly Strategic HQ Strategic UFAB Budget UFAB H & S Mgt review

Quality System

Quality Overview Customer Filter Internal Filter Receiving Filter Supplier

One database for all complaints Customer, Internal and supplier non-conformities per machine

Checklist One additional checklist to test specification that changes each week

Problemsolving

Suppliers Supplier audit on management system performed before selection Test order with 100% inspection and measuring protocols from Supplier Inspection codes is always kept on critical parts 5 worst suppliers are inspection codes added on and an escaladed actions are taken Follow up audit according to checklist are performed on most critical suppliers in each project Supplier ranking performed twice a year on turnover, quality, delivery, process and audit Directed suppliers are treated in the same way as a UFAB supplier.