38GXC(Q)/40GXC(Q) Service Training Sizes 18 and 24K

. NORMAL OPERATIONS

. UNIT PROTECTION

. COMPONENT FAILURES

. COMPRESSOR FREQUENCY

. 18K HEAT PUMP WIRING DIAGRAM

. 24K HEAT PUMP WIRING DIAGRAM

. 18K COOLING ONLY WIRING DIAGRAM

. 24K COOLING ONLY WIRING DIAGRAM

. Flow Chart 1 – Indoor Freeze Protection No Yes Replace motor Connect low side gauge at suction service valves. Measure discharge temp. OK? No Yes Check for leaks. Reclaim charge and fix leak. Weigh in charge. No Clean indoor coil /filter of indoor unit with error message. Problem fixed? Yes No Problem solved Check indoor board motor/ thermistor output Output ok? Replace indoor board. Is system running within operating envelope? System should not be operated No Yes Check indoor thermistors OK? Replace thermistor

. Flow Chart 2 – IPM Protection Check heat sinks on back of board. OK? Check if IPM module voltage between P and N is around 300 V. Check power supply to main board. OK? No Yes No Clean and reattach. Ok? Replace main board Yes Confirm there is voltage output and balance between any 2 phases of U,V, and W Yes Replace the compressor Correct the power supply connection Problem solved No Yes No Yes No

Flow Chart 3 – Compressor Over Current Protection Is unit running in outdoor ambient higher than 110 °F? Beyond operating range Outdoor coil clean? Clean coil. Problem persists? Problem solved Check connections from OD board. Loose, corroded, or high resistance? Check output on outdoor board. Ok? Connect low side gauge at suction service valve. Measure discharge temp.* Check amp draw to compressor? Values within range? Replace outdoor board Replace compressor Clean/repair connection Problem persists? Problem solved Replace outdoor board High head, high suction?High head, low suction? Unit is overcharged. Reclaim charge and weigh in correct charge. Yes No Yes No Yes Restriction in refrigeration circuit. Yes Outdoor motor ok? No Replace motor *Measure discharge temperature at the sensor on the discharge tube.

Flow Chart 4 – High Condensing Temperature Is unit running in outdoor ambient higher than 110 °F? Beyond operating range Outdoor coil clean? Clean coil. Problem persists? Problem solved Check outdoor coil temperature thermistor. Chart 4, ok? Check motor for open or short. Ok? Check output on outdoor board. Ok? Replace outdoor board Replace thermistor. Problem persists Problem solved Replace outdoor motor Yes No Yes No Yes No Yes No

Flow Chart 5 – High Compressor Discharge Temperature Check compressor discharge line thermistor. Ok? Suction and discharge pressures low? Check for leaks. Reclaim charge and fix leak. Weigh in charge. Check for blocked capillary tube or a restriction in liquid line Ok No Yes No Yes *Measure discharge temperature at the sensor on the discharge tube. Connect low side gauge at suction service valve. Measure discharge temp.* No Replace thermistor Yes High head, low suction? Restriction in refrigeration circuit. Yes

Flow Chart 6 – High Compressor Temperature Check compressor Temperature switch Ok? Suction and discharge pressures low? Check for leaks. Reclaim charge and fix leak. Weigh in charge. Check for blocked capillary tube or a restriction in liquid line Ok No Yes No Yes *Measure discharge temperature at the sensor on the discharge tube. Connect low side gauge at suction service valve. Measure discharge temp.* No Replace switch Yes High head, low suction? Restriction in refrigeration circuit. Yes No

Reset main power and restart system using remote. Problem persists? Check sensor resistance. Appendix A4 No further action is required No Yes Flow Chart 7 – Temperature Sensor Check input and output on indoor or outdoor board. Yes Check sensor connector at ID or OD board Connection good? No Fix connection Yes No Replace board No Replace sensor Double check connection, for corrosion or high resistance. Yes

Reset main power and restart system using remote. Problem persists?. No further action is required No Yes Flow Chart 8 – Communication Error Measure Volts DC on outdoor TB between S & L2 (0-24VDC) Ok?** Yes Check the wires (type) and connections between Indoor and outdoor units* No Fix connection or replace wiring No Yes Replace outdoor board. * Thermostat wires cannot be used. Wires should be connected per connection diagrams. Failure to do that will result in a communication error. Polarity needs to be maintained between indoor and outdoor units. ** There is 3 minutes to make the measurement before the diagnostic light comes back on. Measure Volts DC on indoor TB between S & L2 (0-24VDC). Ok?** No Replace indoor board. Recheck wiring and connections Notes: Before measuring the Volts DC on outdoor TB, disconnect the field wire on terminal S. Before measuring the Volts DC on Indoor TB, disconnect the field wire on terminal S. Have the red probe of the meter on terminal S and the black probe on terminal N. Reconnect wiring when measurements are complete. Reset circuit breaker. Is problem fixed? Problem fixed Yes No

Reset main power and restart system using remote. Problem persists? Replace indoor fan motor No further action is required No Yes Flow Chart 9 – Indoor Fan Check IFM output and and input on indoor board. Values good? Yes Check motor connection. Connection good? No Fix connection Yes No Replace indoor board

TEMPERATURE/PRESSURE CHART