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2013 CHIGO Product CHIGO CMV VRF Control System.

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Presentation on theme: "2013 CHIGO Product CHIGO CMV VRF Control System."— Presentation transcript:

1 2013 CHIGO Product CHIGO CMV VRF Control System

2 VRF control system VRF system design principle
New CMV outdoor units control system New CMV indoor units control system

3 VRF system design principle
VRF control system VRF system design principle

4 VRF system design principle
Module design. Indoor unit’s PCB(Printed Circuit Board) receives and collects the information from users (setting temperature, fan speed etc.) and environment (indoor coil temperature, indoor temperature etc.), and organize them to control the action of relevant parts such as EXV, then transmits them to outdoor master unit. Outdoor master unit works out the best running parameters and sends the corresponding orders to slave outdoor units and indoor units.

5 VRF system design principle
Indoor fan speed Swing fan Water pump Auxiliary heater EXV opening degree Display board Water-level switch temperature sensor Compressor signal temperature sensor Pressure sensor 4-way valve signal Outdoor fan speed EXV opening degree Function check Digital pipe display Power setting Address setting Indoor fan speed Evaporator off Indoor chips Evaporator demand EXV opening degree Capacity adjustment Outdoor fan speed Protection Compressor start Mode control Address setting Function check Outdoor chips RS-485 Indoor signal Outdoor signal

6 Temperature sensors definition
VRF system design principle Temperature sensors definition T1: Room temperature T2: Temperature of middle evaporator T2B: Temperature of evaporator outlet T average: Mean value of T2B or T2 T3: Temperature of condenser outlet T4: Ambient temperature Ts: Setting temperature T7: Discharge temperature of DC inverter compressor T7C1: Discharge temperature of fixed compressor 1 T7C2: Discharge temperature of fixed compressor 2

7 New CMV outdoor units Control system
VRF control system New CMV outdoor units Control system

8 New CMV system 1.Control principle Indoor unit Module chip
Main chip Indoor unit Communication (RS-485) Compressor current Inverter module Communication Module chip Order Temperature sensor LED display Compressor Outdoor fan Solenoid valve EXV Protection Capacity setting (ENC1) Address setting (ENC2) Forced cooling (SW1) Function check (SW2)

9 New CMV system 2.Outdoor electrical box IPM modular Filter capacitor
Main PCB Display tube 、Check button、Forcing cooling button Communication terminal Function Switch Anti-lightning filter board DC Fan Motor IPM Power Supply terminal Fixed Compressor Contractor

10 New CMV system 3. Key components ODU central controller& Ammeter
Fan drive 1 Fan drive 1 Hi Pressure Low pressure T3 T4 sensor Hi pressure sensor IDU COMM ODU COMM INV compressor & FIX compressor exhaust temp sensor Module COMM Transformer output F1 F2 compressor & power & heater control terminal 3-phase power check EXV control SV1 SV2 SV3 SV4 control SV5 SV6 & 4-way valve control Transformer input SV7 SV8 control

11 New CMV system 3. Key components Digital tube (LED display)
SW3: Forced cooling button SW4:Night time selection switch SW5:Static pressure switch SW9:Mode selection switch SW8:Night noise control and automatically assign address switch SW7:Start time switch SW2: Function check button

12 New CMV system 3. Key components Address setting Address SW6
Master unit 1 Slave unit 2 3 ≥4 Invalid address, lead to system error 12

13 New CMV system 3. Key components Capacity setting SW11 Capacity Remark
8HP This switch is set in factory, no change will need. 1 10HP 2 12HP 3 14HP 4 16HP ≥5 Invalid code Capacity setting 13

14 SW3: Forced cooling button
New CMV system 3. Key components SW3: Forced cooling button SW3 14

15 New CMV system 3. Key components SW2 & LED display SW2
Displays the system operation parameters when the check button is pressed. Displays the number of online indoor units when system is standby. Displays the operation frequency of inverter compressor when it starts. Displays ‘dF’ when system is running the defrost program. Displays ‘d0’ when system is running the oil return program. Displays the error code when system is malfunction or under protection. 15

16 System operation parameters
New CMV system 3. Key components System operation parameters Sequence System operation parameters Remarks 1st This outdoor unit address 0, 1, 2, 3, 4 2nd This outdoor unit capacity 8HP, 10HP, 12HP, 14HP, 16HP 3rd Number of online outdoor units Available for master unit only 4th Total capacity of outdoor units 5th Total capacity demand of indoor units 6th Amended capacity demand for the master unit 7th Running mode 0: OFF :COOLING 3: HEATING 4: FORCED COOLING 8th Capacity output of this outdoor unit Displays in % 9th Fan speed 0,1,2,3,4,5,6,7,8,9 10th Average temperature of evaporators T2/T2B Actual value 11th Temperature of condenser outlet T3 16

17 New CMV system 3. Key components Sequence System operation parameters
Remarks 12th Ambient temperature T4 Actual value 13th Discharge temperature of inverter compressor 14th Discharge temperature of fixed compressor 1 15th Discharge temperature of fixed compressor 2 16th Current of inverter compressor 17th Current of fixed compressor 1 18th Current of fixed compressor 2 19th Electric expansion valve opening degree Actual value = Display value × 8 20th Discharge gas pressure Actual value = Display value × 0.1Mpa 21st Secondary current Actual valve 22st Secondary voltage Actual value x 40V 23nd Running mode 0,1,2,3,4,5,6 24rd No. of indoor units 25rd Last fault code or protection code No protection or fault display 00 26rd -- Spot inspection finished 17

18 New CMV system 3. Key components SW4 Night set Selection SW4
Night time selection is 6h/8h (default) 8h/10h 6h/12h 8h/8h 18

19 New CMV system 3. Key components SW5 Static pressure set Selection SW5
Static pressure mode is 0(default) High ESP 19

20 New CMV system 3. Key components SW9 Mode set Selection SW9
Heating prior(default) Cooling prior Starting prior Only respond to heating mode Only respond to cooling mode 20

21 SW8 Night and address set
New CMV system 3. Key components SW8 Selection Night noise control and automatically address Night noise control and manually address -- No night noise control and automatically address No night noise control and manually address SW8 Night and address set 21

22 New CMV system 3. Key components SW7 Time set Selection SW7
Starting time is set 12 minutes(default) Starting time is set 3 minutes 22

23 New CMV system 3. Key components SW10 SW12 SW13 are reserved.

24 New CMV system 3. Key components Error codes Code
Malfunction or Protection Remark E0 Communication error between outdoor units Only displays on slave units E1 Phase sequence error E2 Communication error between ODU and IDU Only displays on master unit E4 Ambient temperature or pipe temperature sensor error E6 Condenser temperature sensor error E8 Outdoor unit address setting error H0 Communication between DSP and 0547error H1 Communication between 0547 and 0537error H2 Auxiliary outdoor unit decrease error H3 Auxiliary outdoor unit increase error H4 If P6 occurs 3 times in half an hour, it will display H4. Need to cut off the power H5 If P2 occurs 3 times in half an hour, it will display H5. H6 If P4 occurs 3 times in 100 minutes, it will display H6.

25 New CMV system 3. Key components Error codes Code
Malfunction or Protection Remark H7 Indoor unit decrease error Until indoor quantity recover H8 Discharge pressure sensor error Pc≤0.3MPa H9 If P9 occurs 3 times in half an hour, it will display H9. Need to cut off the power P1 High pressure protection P2 Low pressure protection P3 Inverter overcurrent protection P4 Discharge temperature protection P5 Pipe temperature protection P6 Inverter Module protection P7 Fixed compressor 1 overcurrent protection P8 Fixed compressor 2 overcurrent protection P9 DC fan module board protection

26 New CMV system 3. Key components Error codes Code
Malfunction or Protection Remark L0 Inverter module protection After P6 displaying for 60s, they will display L1 DC supply wire low voltage protection L2 DC supply wire high voltage protection L4 MCE failure L5 Zero velocity protection L7 Phase sequence protection L8 Frequency protection L9

27 New CMV Indoor units Control system
VRF control system New CMV Indoor units Control system Let’s go to indoor unit aspect.

28 Indoor units 1.Control principle Outdoor unit MCU EEPROM
Communication (RS-485) Central Controller MCU Controller signal Temperature sensor Capacity setting LED display LED lights Fan speed EXV Water pump Swing motor Address setting EEPROM *EEPROM (E2PROM): Electrically Erasable Programmable Read-Only Memory Read

29 Ceiling floor&4-way cassette
Indoor units 2. Indoor units PCB Wall-mounted Wall-mounted Ceiling floor&4-way cassette Ducted

30 Indoor units 2. Indoor units PCB 220V AC N port Transformer input port
Fan motor output port Transformer output port 220V AC L port Temperature sensor port Communicate port of P Q E Download port EXV port Remote control port Display board terminal

31 Indoor units 3. Key component SW1 Switch Function SW1
By dialing code switch SW1 you can set the indoor unit horsepower (Factory setting) SW1

32 Indoor units 3. Key component SW2
Switch Function SW2 Third bit and fourth bit select temperature compensation value Fifth bit and sixth bit select anti-cold temperature value Seventh bit and eighth bit select time value in TERMAL program

33 SW2:Third bit and fourth bit
Indoor units 3. Key component SW2:Third bit and fourth bit Switch Function SW2 select temperature compensation value .

34 SW2:Fifth bit and sixth bit
Indoor units 3. Key component SW2:Fifth bit and sixth bit Switch Function SW2 select anti-cold temperature value

35 SW2:Seventh bit and eighth bit
Indoor units 3. Key component SW2:Seventh bit and eighth bit Switch Function SW2 select time value in TERMAL program .

36 Indoor units 3. Key component SW3
Switch Function SW3 First bit select auto-restart function Fourth bit select addressing mode

37 Indoor units 4. Display board
Duct/Ceiling floor/Cassette type indoor units Protection lamp Timer lamp Defrost lamp Run lamp Manual Button Buzzer Infrared receiver

38 Indoor units 4. Display board
Duct/Ceiling floor/Cassette type indoor units Reset power, run lamp flash slowly; In standby, all the lamps off; Units running, run lamp on; Anti-cold or defrost, defrost lamp on; Timer function, timer lamp on. Indoor unit malfunction will show on display board Lamp Meaning Timer and run lamp flash slowly The first time power on, no address in the indoor units Timer lamp flash quickly Communicate fault between indoor and outdoor unit Run lamp flash quickly Indoor temperature sensor protection Protection lamp flash quickly Water level protection Defrost lamp flash quickly Mode conflict Protection lamp flash slowly Outdoor protection Defrost lamp flash slowly EEPROM protection Remark: Flash slowly: 2 seconds for one cycle. Flash quickly: 0.4 second for one cycle.

39 Indoor units 4. Display board
Duct/Ceiling floor/Cassette type indoor units Manual button Press the button for 5 seconds, the lamps show the indoor unit’s address. Press the button for 10 seconds, the lamps show the indoor unit’s capacity. Address: Indoor unit address LED lights Buzzer no ring On Flash Buzzer rings Remark: Run lamp:8 Defrost lamp:4 Timer lamp:2 Protection lamp:1

40 Indoor units 4. Display board Wall mounted indoor units
Infrared receiver Digital display Defrost lamp Timer lamp Run lamp

41 Indoor units 4. Display board Wall mounted indoor units
Check procedure 1 2 3 4 5 6 7 8 9 10 Normal Address HP Net address Ts T1 一一 T2 T2b Error Code In standby, digital display “--”, run lamp flash slowly; Turn off, digital display “--”, run lamp off; Turn on, run lamp on, in cooling/heating mode, digital display setting temperature, in fan mode, digital display indoor temperature; In defrosting , defrost lamp on; In timer, timer lamp on.

42 Indoor units 4. Display board
Indoor unit malfunction will show on digital display Code Operation status FE The first time power on, no address in the indoor units E0 Phase error or phase lose protection E1 Communication malfunction between indoor and outdoor unit E2 Room temperature (T1) sensor malfunction E3 Middle evaporator temperature (T2) sensor malfunction E4 Evaporator outlet temperature (T2B) sensor malfunction E5 Outdoor protection E6 Zero-crossing protection E7 EEPROM malfunction E8 PG fan malfunction E9 Communication malfunction between wire controller and units EE Water level malfunction EF Mode conflict

43 Thank you!


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