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Wall Mounted J series Troubleshooting.

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Presentation on theme: "Wall Mounted J series Troubleshooting."— Presentation transcript:

1 Wall Mounted J series Troubleshooting

2 Troubleshooting area Troubleshooting Electrical circuit / hardware
Refrigerant circuit / component

3 Troubleshooting - electrical
Topics: Measuring equipment Unit fails to start Error codes

4 Troubleshooting – electrical
Equipment: Clamp meter Multi-meter Thermocouple reader Measuring equipment

5 Troubleshooting - electrical
Diagnostic Flow Chart Not applicable 1 Unit fails to start

6 Troubleshooting - electrical
Diagnostic Flow Chart 1 Not applicable Unit fails to start

7 Troubleshooting - electrical
Power supply Power source: V Rated running current: 0.17 A Unit fails to start

8 Troubleshooting - electrical
Fuse Continuity check Component shorted Loose connection Unit fails to start

9 Troubleshooting - electrical
ID fan motor Black wire Unit fails to start

10 Troubleshooting - electrical
ID fan motor electrical data 230V / Single phase Unit fails to start

11 Troubleshooting - electrical
OD fan motor cooling model Unit fails to start

12 Troubleshooting - electrical
OD fan motor – heat pump Model Running Current (A) Input Power (W) (5)WM15J/JR - (5)SL15C/CR 0.26 59 5WM10J/JR - 5SL10C/CR 0.23 52 WM09J/JR - SL09C/CR 0.20 45 Unit fails to start

13 Troubleshooting - electrical
Compressor winding resistance Remove the cap C – Common Main – C & S S – Starting Auxiliary – R & C R – Running Unit fails to start

14 Troubleshooting - electrical
Compressor winding resistance Measure resistance value main - auxiliary 2. Continuity check – if “BEEP” sound is obtained > component short Unit fails to start

15 Troubleshooting - electrical
Compressor winding resistance Model Compressor model Single phase ± 7% Main () Aux () WM09J/JR -SL09C/CR 2PS156D3CD02 3.841 4.021 WM15J/JR -SL15C/CR 2PS206D2AF02 2.893 4.800 5WM10J/JR - 5SL10C/CR 5PS102DAL01 3.863 3.309 5WM15J/JR - 5SL15C/CR 5PS132DBC01 2.647 4.721 Unit fails to start

16 Troubleshooting - electrical
LED error indicators Error codes

17 Troubleshooting - electrical
Room sensor contact open/short Blink 1 time Sensor RTH201 Possibility – low Unit design with air opening at the front panel to allow sufficient space for air flow & measurement 10 C < operating temp. < 40 C Error codes

18 Troubleshooting - electrical
ID coil sensor open/short Blink 2 times Blinking - 10 C < operating temp. < 68 C Error codes

19 Troubleshooting - electrical
OD coil sensor open/short Blink 3 times - 10 C < operating temp. < 68 C Error codes

20 Troubleshooting- mechanical
Charging Method Diagram shows typical charging method. Refrigerant circuit checks

21 Troubleshooting- mechanical
Pressure gauge

22 Troubleshooting- mechanical
Pressure measurement Both valve closed

23 Troubleshooting- mechanical
Charging refrigerant LP valve close, HP valve open LP valve open, HP valve close

24 Troubleshooting - mechanical
Vacuuming Method 1) Open the service port core cap. 2) Connect pressure gauge to the service port. 3) Connect the line to vacuum pump. Open the charging manifold valve and turn the pump on. Vacuum to –0.1 MPa (-760mmHg) or lower. (Evacuation time varies by the pump but averagely in 1 hour). Refrigerant circuit checks

25 Troubleshooting- mechanical
Vacuum pumping Valve open

26 Troubleshooting-mechanical
Compressor Overload LED display Blink 1 time (Cooling) When OD coil temperature > 68 °C, both the compressor and outdoor fan will stop operating. (Heating) When ID coil temperature > 68 °C, the compressor, outdoor fan and 4 way valve will stop operating.

27 Troubleshooting-mechanical
Measure ID/OD on coil temperature > 68°C ? YES NO NO Sufficient airflow? Ensure no obstacle around the unit and conduct inspection on coil and filter. YES NO Is the coil sensor correctly connected? Connect correctly and operate again. YES NO Is the coil sensor resistance characteristics normal? Replace sensor. YES NO NO Measure compressor winding resistance. Within spec ? 2.5 – 4 Ampere? Measure comp running amp. Within spec? Change compressor. Is compressor short body? NO Compressor OK YES YES Change compressor. NO Suction = psig Discharge = psig Unit overcharged. Recover all gas. Measure suction pressure. Within spec? YES Recharging with correct amount of refrigerant. System ok.

28 Troubleshooting-mechanical
Gas Leak LED display Blink 3 times After compressor’s run time of 30 minutes is achieved, gas leak is declared if: ID coil temperature > 25°C (cooling) or < 20°C ( heating )

29 Troubleshooting-mechanical
Turn on the unit NO Is the coil sensor correctly connected? Connect correctly and operate again. YES NO Is the coil sensor resistance characteristics normal? Replace sensor. YES NO NO Measure compressor winding resistance. Within spec ? Measure compressor running ampere. Within spec? Change compressor. 2.5 – 4 Ampere? Is compressor short body? NO Compressor OK YES YES Change compressor. NO NO Suction = psig Discharge = psig Measure suction pressure. Within spec? Detect the leak point? Refer to leak detection method. YES YES Fix the leak point. System ok.

30 Troubleshooting- mechanical
Hardware Error (tact switch pin open) LED display Blink 6 times Possible root cause: ON/OFF tact switch accidentally pressed by front cover and could not restore back to normal position.

31 Troubleshooting- mechanical
Visual inspection on the ON/OFF. NO ON/OFF pressed by cover? YES Press once on the ON/OFF button for 1 second.

32 Troubleshooting- mechanical
No feedback from indoor fan motor LED display OFF Blink 4 times Possible root cause: Incorrect fan motor wire connection / defective fan motor.

33 Troubleshooting- mechanical
NO Check fan motor wire connection. Correct? Reconnect in correct position. ` YES Check fan motor and replace with another motor.

34 Thank You


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