Company General Presentation Aquatech India Tomas Dornik, MEGA a. s

Slides:



Advertisements
Similar presentations
2004 Biological Wastewater Treatment Operators School
Advertisements

Clean Water Treatment Wastewater treatment.
High performance; from 1 metric ton to 100 metric tons instant purification facility per hour, 2400tons per day Low energy consumption (25 kw/h – 38 kw/h)
1 4 divisions: No. 1 operator worldwide No. 1 private operator No. 1 in Europe for energy services Veolia Environnement Global leader in environmental.
HKCEE Chemistry Volumetric Analysis &
TRADITION, POWER QUALITY , INNOVATION
Our World is Water Water treatment in container – with guarantee for quality and performance EUROWATER.
Bethany Kurz Energy & Environmental Research Center.
1. About HYSEO HYSEO is a French company, created in 2008, located in Toulouse and dedicated to the development of innovative projects aiming at the self.
Arsenic/Iron Co-Precipitation and High Rate Filtration in the City of Portage Christopher Barnes, P.E., City of Portage Kendra Gwin, P.E., City of Portage.
Australian water filter.
The Reverse Osmosis Seawater Desalination CONTAINER CONCEPT present.
Introduction to Water Quality Engineering. DRINKING WATER STANDARDS Primary Standards, enforeceable by law are parameters that directly affect human health.
Case Study Polluted Open Evaporation Pond Recycled industrial effluent Reclamation Demo Plant 1000m3/Day Project objectives Production of Alternative.
Overview AST Clean water technologies was requested to design and construct an Industrial Waste water Treatment Plant with a capacity of 35 m 3 /h in.
THE WORLD OF EUREKA FORBES.
File Name: Conductivity.pptFeb 2001 Conductivity Theory Applied to Proper Hardware Selection.
Wastewater Management at an Animal Protein Rendering Facility J.B. Hess, W.A. Dozier, J. Spann and B. Thomas Poultry Science Department, Auburn University.
Testing Combination Systems CSA P.9 The Not-So Surprising Results CMX- CIPHEX Show Toronto March 22, 2012 Rosalyn Cochrane Senior Standards Engineer Natural.
DISINFECTION: APPROPRIATE TECHNOLOGIES FOR WASTEWATER TREATMENT KA SAMSON Presented at the APPROPRIATE TECHNOLOGY CONFERENCE BMW CENTRE, CAPE TOWN, 3-4.
Scott Reinert , P.E. Water Resources Manager El Paso Water Utilities
1 POLYGENERATION OF ELECTRICITY, HEAT and ULTRA PURE WATER for SEMICONDUCTOR INDUSTRY Chuanfeng Liu Supervisors: Andrew Martin EGI KTH Aapo Sääsk Xzero.
Chemistries and Physics of Water Purification
Nikolay Voutchkov, PE, BCEE
Technologies for CCS on Natural Gas Power Systems Satish Reddy April 2104.
Microfiltration / Reverse Osmosis The 1-2 Punch for Water Treatment
What is a Fuel Cell? Quite simply, a fuel cell is a device that converts chemical energy into electrical energy, water, and heat through electrochemical.
Water Balance of 120 KLPD Molasses Distillery
BREWERY WASTE WATER RECYCLING A CASE STUDY
Marek Miertuš – Head of WET department
LEACHATE MANAGEMENT AND TREATMENT
Electrodialysis Cell A Tutorial Model. Introduction Electrodialysis –A separation process for electrolytes based on the use of electric fields and ion.
DIALYSIS and ELECTRODIALYSIS
Membrane Processes For Waste Water Treatment By: Rohit Chaurasia 3 rd B. Tech. Civil Engineering 71/08.
The Maritime Alliance “Promoting the Maritime Community” Symposium on Desalination and Related opportunities Terry D. Smith Toray Membrane USA.
Innovative Technological Solutions for Wastewater Treatment and Disposal.
Capacitive Deionization for the Removal of Total Dissolved Solids from Waste Waters: High Water Recoveries Coupled with High Ion Removal Efficiency Gene.
Membrane Processes •A membrane is a selective barrier that permits the separation of certain species in a fluid by combination of sieving and diffusion.
The SR Scale Remover For Cooling Water Treatment Without Chemicals.
29 August 2013 AMD Debate Technical solutions and funding models for the Acid Mine Drainage problems of South Africa.
Willamette Water Treatment Plant
STILT GROUP Water Treatment Systems & Innovations.
Multi-State Salinity Coalition
Water Purification Systems for Clinical Lab Prepared By Farid Khalaf.
Fields Of Activity Industrial water treatment Waste water treatment – recycling and upgrading Fine Cyclonic separations for cosmetics and oil industries.
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS” Innovative hybrid desalination unit for potable water production with simultaneous removal of harmful.
Water Conditioning Process
12.6 – How can we use ions in solutions?
Water Reuse Technologies Today and Tomorrow Christine Furstoss.
Considerations for Brackish Groundwater Use as a Water Supply for Small Water Systems and Municipalities Eddie C. Livingston, MSCE, P.E. Livingston Associates,
Ion-exchange process (softener plant) Water passes through bed of natural zeolite of synthetic resin to remove hardness Calcium (Ca) and magnesium (Mg)
Wisewater Pte Ltd October Inadequate existing technologies 2 RO: Reverse Osmosis remove both TDS* and TSS*, but: Very low tolerance to fouling.
Fuel Cells. What is a Fuel Cell? Quite simply, a fuel cell is a device that converts chemical energy into electrical energy, water, and heat through electrochemical.
KHWAHISH Water Solutions.
Membrane Processes •A membrane is a selective barrier that permits the separation of certain species in a fluid by combination of sieving and diffusion.
December 10, 2009 TOWN OF PALM BEACH WATER COMMITTEE Discussion of Water Plant Options.
Water Treatment By : Shraddha( ) Hardik( ) Chirag( ) Aadil( ) Chemical Process Industries-1 C.E. 3 rd Sem.
Chapter 6 Reverse Osmosis and Nanofiltration
Membrane Bioreactors for Wastewater Treatment.
Industrial Water Efficiency & Zero Liquid Discharge
Lecture3_water purification, ChemEng, KKU, M.Thabuot MEMBRANE: Microfiltration Simple screening mechanism Pore size 0.01 μm - 10 μm  P  0.01 to 0.5 MPa.
Innovations and Demonstration of Novel Mine Water Treatment Technologies Dr Jo Burgess Research Manager: Mine Water Treatment and Management Water Research.
SHORT COMPANY PROFILE 2016.
Boiler System Make-up Water Primary Secondary Pretreatment
Dow Water & Process Solutions
Filtration Technologies Comparison for Tertiary Treatment
Softening of Water : Softening can be done in two ways
General Definition Membrane Processes include a broad range of seperation processes from filtration to ultrafiltration and reverse osmosis. A semi-permeable.
The Application of Membrane Technologies in Wastewater Re-use
Presentation transcript:

Company General Presentation Aquatech India Tomas Dornik, MEGA a. s Company General Presentation Aquatech India Tomas Dornik, MEGA a.s., Czech Republic MEGA

Our mission To be preferred supplier of electro-chemical membrane processes providing superior solutions and services with maximum respect to the environment.

Company profile We are innovative and constantly growing private company with more than 25 years of experience in the production of ion-exchange membrane and supply of membrane technologies Family owned company (Mr. Lubos Novak, Ph.D.) author or co-author of patents (>20), research reports (>100) especially in the field of membrane processes, president of Czech Membrane Platform, founder of electro-membrane processes in CR Core business is production of ion-exchange membranes, spacers, membrane stacks and supply of complex electro- membrane technologies on the basis of own know-how Processes and products are certificated by ISO (EU standards) and GOST-R (Russian Standards)

History 1975 – 1981: Central laboratories of uranium industry (CSUP) 1981 – 1990: Research and Development Institute of CSUP since 1985: Industrial production of membranes RALEX® 1991 – 1992: MEGA - VVÚ s.p. – state company since April 1992: MEGA a.s. 2000: MEGA-TEC s.r.o. 2007: MEGA ProfiLine 2008: MemBrain 2012: MEGA Ukraine 1995 2012 MEGA

Production Plant in Straz pod Ralskem

MEGA Group

MemBrain s.r.o. R&D (research and development) Subsidiary of MEGA a.s., Quick transfer of results of research works to industrial applications Headquarters: Stráž pod Ralskem, Czech Republic Founded: 2008 Employees: 56 Activities are mainly focusing into: the latest processing trends in the field of membrane processes electro-membrane processes hybrid membrane processes bipolar membranes gas separation

MemBrain s.r.o. Membrane Innovation Center (MIC) Membrane Innovation Center (MIC) is a unique Center focusing on research and innovation in membrane processes, which provides: new infrastructure for research and innovation activities modern equipment of analytical, technological and mobile laboratory net of industrial and academic organizations more than ten years experience in R&D support for education and popularization of the field

Our Offer in Membrane Processes Products Heterogenous ion-exchange RALEX membranes® (www.ralex.eu) Electrodialysis equipment (laboratory, pilot, industrial) Electrodeionization equipment Electrophoretic cells (flat, tubular) Membrane technologies (turn-key delivery) Electrochemical (ED(R), EDI) Complex process lines (integrated membrane processes) R&D and other services Consultancy, expertise, designing Laboratory and pilot scale trials Guarantee and post-guarantee service Staff training

Main Products & Applications Processes ED, EDR, EDI, (RO) Segment Water Food Special Apps Replacement E-coat Product EWTU, HPWU, (RWTU) EWDU ELPU RALEXEL, RALEX EFC Application Sludge lake water treatment Whey demineralization L-carnitine Desalination Membranes (GE-Ionics, Schekino) Anode cell tubular Ammonium nitrate condensate Mother liquor demineralization Gama–butyrobetain desalination Spacers (GE-Ionics) Anode cell flat Tertiary Treatment UF permeate demineralization Purification of organic solution Electrodes Membrane tube Brackish water desalination Lactulose syrup demineralization Glycol purification ED Stacks (Eurodia) Membrane roll Waste water Re-use Skim-milk de-ashing Xylose Ultra-pure water production Re-use of rinse water from galvanizing plant

Strategic partners:

Definition of Electrodialysis Electrodialysis (ED) is an electrically-driven method of removing dissolved ionic compounds Dissolved solids may exist in a form of ions that are either positively or negatively charged (cations or anions) When an electrical potential is applied across the ion-selective membrane, cations migrate towards the negative electrode (cathode) and anions migrate towards positive electrode (anode) The driving force is DC electric field

Definition and Characteristics of Ions Ions are nothing more than atoms or molecules that have gained or lost an electron(s). Generated by salts, acids or alkalies dissociation in water Both types – organic and inorganic Independent movement in solution Cation is a positively charged (loosing of electron) ion Cations migrate to the cathode Anion is a negatively charged (gaining of electron) ion Anions migrate to the anode

Ion-exchange Membranes Ion-exchange membranes present ion-selective barries Cation-exchange membranes (CM) Selective transport of cations Anionic transport blocked Permselectivity about 96 % Anion-exchange membranes (AM) Selective transport of anions Cationic transport blocked

Electrodialyzer – Heart of the ED Process Basic characteristics Series of alternating ion-exchange membranes separated by spacers One cation and one anion exchange membrane plus two spacers = cell pair Spacers are alternately connected to internal manifolds for proper liquids distribution Platinum-coated titanium electrodes

Electrodialyzer – Heart of the ED Process 1- Manifolds with built-in collectors 2 - Electrodes 3 - Ion exchange membranes 4 - Spacers 5 - Tie-rods, washers and nuts 6 - Assembly pins

RALEX EDR stacks for industrial applications Membrane Stack ED/EDR-II Membrane stack EDR-III

Small capacity EWT technology units P-series EWTU P10 and EWTU P20 are compact, fully autonomous processing units for small size projects till 15 m3/hour (EWTU P10) and 20 m3/hour (EWTU P20); also suitable for piloting and/or testing Both single pass and batch process applicable Up to three stacks in series (for single pass mode)

Medium-capacity EWT technology units M-series M45 and M90 are compact, fully autonomous processing units for medium-capacity size projects till 45 m3/hour (EWTU M45) and till 90 m3/hour (EWTU M90); Operating in single-pass through mode M45 - arrangement in one line ; up to three stacks in series M90 - arrangement in two lines; up to three stacks in series a s standard, can be designed with 2 concentration loops as four stages technology RALEX® EWTU M45 RALEX® EWTU M90

Large scale EWT technology units TwinLine90 Inlet hydraulic skid with reversal valves, pneumatic actuated Two EDR lines, 2, 3 or 4 stages Outlet hydraulic skid Pipe collectors TwinLine90 12L/3S (approx. 500 m3/hour of product) One TwinLine90

MEGA industrial applications of ED/EDR in Water Reuse and Desalination of biologically pretreated waste waters to produce water for agricultural or landscape irrigation of discharged water from industry to reuse it back to a process (as process water, make up water for cooling towers, RO brine recovery) treatment of waste condensates from fertilizer industry to reuse ED concentrate back in the production process and diluate in water management of the company … Desalination of tailing ponds (mining industry) of gas well waters of brackish waters to produce drinking water

MEGA industrial applications of ED/EDR in Water Reuse and Desalination Desalination cost of various technologies E-Separation Evaporation 10 $/m3 Ion Exchange Cost EDI EDR EDR 1 $/m3 Reverse Osmosis BWRO SWRO MB CIX/AIX 0,1 $/m3 IX EDR RO EDR Evap 1 g/L 10 g/L 100 g/L TDS

MEGA projects in Water Reuse: Project “Depurbaix” Desalination of biologically pretreated municipal waste water to produce water for agricultural irrigation Client: BEFESA/ACSA Project: Municipal waste water (tertiary) treatment to produce irrigation water Locality: Barcelona, Spain Commissioning: 2010 Feed specification: Municipal wastewater after biological and mechanical pre-treatment; 3200 microS/cm Quality of Product: < 750 microS/cm Capacity of product: 4x 12.000 m3/day (4x 500 m3/hour) MEGA technology: RALEX EWTU TwinLine90 48L/2S (EDR-III/600) Mode: Single pass, water recovery 86%

MEGA projects in Water Reuse: Project “Depurbaix” Desalination of biologically pretreated municipal waste water to produce water for agricultural irrigation

Coagulation, Injection, Maturation, Lamella Clarifier MEGA projects in Water Reuse: Project “Depurbaix” Desalination of biologically pretreated municipal waste water to produce water for agricultural irrigation Process block scheme Feed into wetland areas Feed into river Llobregat Tailing pond K II Filtration ED Secondary settler WWTP Actiflo® Coagulation, Injection, Maturation, Lamella Clarifier Discfilter Disinfection UV Cartridge filtration Agricultural Irrigation UF, RO, Ultraviolet Injection into aquifer to prevent saline intrusion Sand filtration hypochlorite

MEGA projects in Water Reuse: Project „A. R. P. C MEGA projects in Water Reuse: Project „A.R.P.C.“ Desalination of biologically pretreated waste water to produce make up water for cooling towers Client: GEMWATER/ ARAK PETROCHEMICAL CORPORATION Project: Desalination of biologically pretreated waste water from petrochemical plant to produce make up water for cooling towers Locality: Arak, Iran Commissioning: 2010 Feed specification: Wastewater after biological and mechanical pre-treatment, 1800 microS/cm Quality of Product: 85% of desalination degree (approx. 200-250 microS/cm) Capacity of product: 210 m3/hour MEGA technology: RALEX EWTU 6L/3S (EDR-III/500) Mode: Single pass, water recovery 85%

MEGA projects in Water Reuse: Project „A. R. P. C MEGA projects in Water Reuse: Project „A.R.P.C.“ Desalination of biologically pretreated municipal waste water to produce make up water for cooling towers Tailing pond K I

Sand filters + Carbon filters MEGA projects in Water Reuse: Project „A.R.P.C.“ Desalination of biologically pretreated municipal waste water to produce make up water for cooling towers Process block scheme Waste water from Complex Activated sludge Sand filters + Carbon filters Cooling tower make up EDR DAF Clarifier Evaporation pond Cartridge filters

MEGA projects in Desalination: Project „GEAM“ Desalination of tailing ponds (mining industry) Client: DIAMO s.p., zavod GEAM Project: Desalination of tailing ponds created by uranium mining Locality: Dolni Rozinka, Czech Republic Commissioning: 1986, extension 1995, extension 2007 Feed specification: Alkaline tailing pond waters from uranium mining with approx. 35 g/l TDS, containing, especially anions SO42- (20 g/l), NO3-, NO2-, cations NH4 , Na+, Ca2+, Mg 2+, other metals as Mo, organic matters, uranium U Pretreatment: Addition of lime and soda ash to precipitation Ca2+ and Mg2+ , sand filtration sorption of heavy metals and uranium on ionexchange colon filled by LEWATIT, sorption of organic solids on acivated carbon Capacity, composition: ED (membrane stacks ED-II) in Feed&Bleed mode Feed: 65 m3/h, TDS approx. 35 g/l Diluate: 50 m3/h, TDS 12-15 g/l; Concentrate: 15 m3/h, TDS min. 100g/l RO Feed: 50 m3/h, TDS 12 g/l Permeate: 35 m3/h, TDS less than 0,5 g/l; Retentate: 15 m3/h, TDS cca 40 g/l Quality of Product: Desalinated stream is discharged after pH controlle to a river, concentrate is evaporated to the final commercial product of pure Na2SO4 MEGA technology: Combination of ED and RO; ED: RALEX EWTU 30xED-II/200 ED Mode: Feed&Bleed

MEGA projects in Desalination: Project „GEAM“ Desalination of tailing ponds (mining industry) Tailing pond K I Tailing pond K II

Ca and Mg precipitation Evaporation, Na2SO4 crystalization MEGA projects in Desalination: Project „GEAM“ Desalination of tailing ponds (mining industry) Process block scheme Tailing pond K II Tailing pond water Sand filtration GAC Filtration (sorption of organic solids) ED Drainage water Ca and Mg precipitation Lime,Na2CO3 Sorption of heavy metals and U (on ion exchange columns) RO River Evaporation, Na2SO4 crystalization

MEGA projects in Desalination: Project „ZSNP“ Desalination of tailing ponds (mining industry) Client: ZSNP a.s. Project: Desalination of tailing ponds created after production of aluminium oxide Locality: Ziar nad Hronom, Slovakia Commissioning: 2003 Feed specification: Very high alkalinity waters (pH 13-14) from red mud tailing pond (nearly 10g/l of free NaOH, containing anions OH-, CO32-, cations Na+, K+, metals as Al (1g/l), heavy metals Cr, As, Mo, V and some organic matters) Pretreatment: Neutralisation with H2SO4 and precipitation using FeSO4 plus floccculant, sedimentation and filtration, additional acidification and double filtration before electrodialysis itself Capacity, composition: Feed: 14,4 m3/hr at 37 g/l TDS ; Diluate: 11,8 m3/hr at 6 g/l TDS; Concentrate: 2,6 m3/hr at 180 g/l TDS Quality of Product: Desalinated stream is discharged after pH controlle to a river, concentrate is evaporated to the final commercial product of pure Na2SO4 MEGA technology: ED: RALEX EWTU 12xED-II/200 Mode: Feed&Bleed

MEGA projects in Desalination: Project „ZSNP“ Desalination of tailing ponds (mining industry) DIVISON OF MEMBRANE PROCESSES

MEGA projects in Desalination: Project „ZSNP“ Desalination of tailing ponds (mining industry) Process block scheme Tailing pond water Floculant Sedimentation Sand and anthracite filtration I Decarbonation (by air) ED NaClO2 (disinfection) River Neutralization, As and Cr precipitation H2SO4, FeSO4 H2SO4, Sand and anthracite filtration II Bag and Cartridge filtration Evaporation, Na2SO4 crystalization

MEGA projects in Desalination: Project „GRP“ Desalination of gas well waters Client: GP RESOURCES Project: Small capacity unit - treatment of gas well waters Locality: Alberta-Calgary, Canada Commissioning: 2008 Feed specification: Gas well water, TDS in range 10 000 – 18 000 mg/l Quality of Product: Drinking water for hog barns, TDS under 500 mg/l Capacity of product: approx. 40 m3/day MEGA technology: RALEX EWTU P10 1xEDR-II/200-0.8; Mode: Batch

MEGA projects in Desalination: Project „GRP“ Desalination of gas well waters

GAC Filtration (sorption of hydrogencarbons) MEGA projects in Desalination: Project „GRP“ Desalination of gas well waters Process block scheme Gas well water Bag filtration 1 µm GAC Filtration (sorption of hydrogencarbons) EDR Drinking water Feed tank 1 Feed tank 2 Brine tank

MEGA projects in Desalination: Project „Llobregat-Abrera “ Desalination of brackish waters to produce drinking water Client: Aigües del Ter-Llobregat (ATLL) Project: Pilot unit - treatment of river water to produce drinking water Locality: Abrera, Barcelona, Spain Commissioning: 2008 Feed specification: River water, < 2 000 microS/cm, problem s with high level of Trihalomethanes Quality of product: Potable water, 400-500 microS/cm Capacity of product: 10-12 m3/hour MEGA technology: RALEX EWTU P10 2xEDR-III/150-0.8 Mode: Single pass

MEGA projects in Desalination: Project „Llobregat-Abrera “ Desalination of brackish waters to produce drinking water

MEGA projects in Desalination: Project „Llobregat-Abrera “ Desalination of brackish waters to produce drinking water Process block scheme Llobregat River KMnO4 Coagulant Floculant Sedimentation ClO2 Sand filtration GAC Filtration (dechlorination) Remineralization CO2 Cl2 Drinking water EDR

MEGA projects in Chemical Industry: Project „JSC Minudobreniya “ Treatment of waste waters from fertilizer industry Client: JSC MINUDOBRENIYA – Rossosh, Project: Treatment of waste waters from production of NPK in order to reuse ED concentrate back in the production process. Diluate stream is used in water management of the company. Locality: Rossosh, Russia Commissioning: 2012 Feed specification: 60 m3/hour of wastewater from ammonia nitrate production, 1,7 g/l (mainly NO3, NH4+) Requirement for product: ED concentrate approx.100 g/l (1 m3/h), diluate approx. 0,05 g/l (59 m3/h) MEGA technology: Pretreatment - Sand filtration plus microfiltration RALEX® EWTU М90 2L/4S EDR-III/600; RALEX® EWTU P15 2xED- II/250; Mode: 1. part: Basic demineralization on RALEX® EWTU M90 2L/4S EDR-III/600 operating in one-pass mode 2. part: The concentration on the two units RALEX® EWTU P15 2xED- II/250 operating in batch mode

MEGA projects in Chemical Industry: Project „JSC Minudobreniya “ Treatment of waste waters from fertilizer industry

MEGA projects in Water Reuse: Project „JSC Minudobreniya - Rossosh“ Treatment of waste waters from fertilizer industry Process block scheme Pretreatment EWTU M90 2L/4S EDR-III/600 Sand filtration MF 2 x EWTU P15 ED-II/250 Electromembrane processes Buffer tank Product 1: Diluate TDS = 0,05 g/l Feed water TDS = 1,7 g/l Product 2: Concentrate (NH4NO3) TDS above 100 g/l

Unit A25 Nominal Parameters feed 25 m3.h-1, TDS 3.0 g.l-1 (as NH4NO3), temp. 20 – 40°C diluate TDS 0.10 – 0.25 g.l-1 concentrate TDS 100 – 200 g.l-1 energy consumption 3.5 kWh.m-3 (of upper defined feed)

Unit A25

Unit A25 Advantages in Comparison to the Conventional ED Concept without intermediate tanks, pumps and instrumentation compact footprint optimized membrane area the same spare parts for both types of membrane stacks all main components doubled possibility to have 1 line in operation and 1 line in repair or CIP fast start to full production with constant products quality no waste production even during CIP (reprocessing by A25)

MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“ Treatment of waste waters from fertilizer industry Client: AO KUYBYSHEV AZOT Project: Treatment of waste waters from production of NPK in order to reuse ED concentrate back in the production process. Diluate stream is used in water management of the company. Locality: Togliatti, Russia Commissioning: 2013 Feed specification: 60 m3/hour of wastewater from ammonia nitrate production, 2,9g/l Requirement for product: ED concentrate approx.120 g/l, diluate approx. 0,04 g/l; MEGA technology: RALEX® EWTU М90 2L/4S EDR-III/600; RALEX® EWTU 4xED-II/250; 2xRALEX® EWTU HPW P32 8xEDI-X Mode: 1. part: Basic demineralization on RALEX® EWTU M90 2L/4S EDR-III/600 operating in one-pass mode 2. part: The concentration on the two units RALEX® EWTU 4xED-II/250 operating in batch mode

MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“ Treatment of waste waters from fertilizer industry

MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“ Treatment of waste waters from fertilizer industry Process block scheme Pretreatment EWTU M90 2L/4S EDR-III/600 MF Electromembrane processes Buffer tank Product 1: Diluate TDS = 0,04 g/l Feed water TDS = 2,9 g/l Product 2: Concentrate (NH4NO3) TDS above 120 g/l EWTU HPW P32 8xEDI-X EWTU 4xED-II/250

MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “ Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage Client: VWS Brasil Ltda Project: Desalination pretreated industrial waste water after MBR to prepare water for further industrial usage in a petrochemical complex Locality: Itaboraí – Rio de Janeiro, Brasil Commissioning: supposed 2014 Feed specification: Industrial waste waters after MBR; TDS 1200mg/l Quality of Product: TDS 210 mg/l Capacity of product: 425 m3/hour MEGA technology: RALEX EWTU TwinLine90 12L/3S (EDR-III/550) Mode: Single pass, water recovery 85%

MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “ Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage

MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “ Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage Process block scheme MBR Waste water from Complex Nut schell filter Carbon filters Mix Bed Oil separator RO Boiler feed EDR DAF

MEGA projects in Water Reuse: Project „Achinsk“ Desalination of mechanically and biologically pretreated industrial waste water to achieve the limits for discharge Client: BIOTECHPROGRESS Project: Desalination of mechanicaly and biologically pretreated industrial waste water to achieve the ecological limits for discharge to watercourse Locality: Krasnoyarsk, Russia Commissioning: supposed 2014-2015 Feed specification: Industrial waste waters after biological and mechanical pretreatment; TDS 1300mg/l Quality of Product: TDS 500 mg/l Capacity of product: 500 m3/hour MEGA technology: RALEX EWTU TwinLine90 12L/2S (EDR-III/550) + 6L/2S Mode: Single pass, water recovery 85%

Bag filtration (TSS removal) MEGA projects in Water Reuse: Project „Achinsk“ Desalination of mechanically and biologically pretreated industrial waste water to achieve the limits for discharge Process block scheme Tailing pond K II EDR Organic removal MBR Bag filtration (TSS removal) Feed water TDS = 1,3 g/l RO Diluate TDS = 0,37 g/l Concentrate TDS = 7 g/l Crystalization

MEGA projects in Desalination: „Project Belkhir“ Desalination of well waters to produce drinking water Client: METITO Project: Drinking water supply Locality: Belkhir, Tunisia Commissioning: supposed 2014 Feed specification: Well water, TDS 2500 mg/l Quality of Product: Drinking water, TDS under 1000 mg/l Capacity of product: approx. 2x 800 m3/day MEGA technology: 2x RALEX EWTU M45 2xEDR-III/500-0.8; Mode: Single pass, water recovery 85%

Drinking water supply < 1 g/l MEGA projects in Desalination: „Project Belkhir“ Desalination of well waters to produce drinking water Process block scheme Well water 2,5 g/l Sand filters Drinking water supply < 1 g/l EDR Evaporation pond 12,2 g/l Cartridge filters

EDI Process – How does it work The EDI process uses ion-exchange membranes in combination with ion-exchange resin to provide a high purity water.

MEGA Pure means MPure M36 Product Requirements Application: industrial high purity water Reduce system complexity and cost Equal or better DI & Silica performance vs. state-of-the-art EDI Improved mechanical construction Improve stack robustness Cost competitive also for large flow rates

M36 Product Requirements Low system cost Competitive with MB Flow rate 10-15 m3/h per stack Interconnection up to 3 stacks High Recovery Hardness Tolerance

GEAM Demonstration Unit

Mpure Three Stack System

Mpure Three Stack System

Why consider MEGA as supplier? EXPERIENCE: MEGA has long-term experience in developing, designing, manufacturing and supplying of electrodialysis (since 1985). PROVEN AND REASONABLE: MEGA has a significant market position in electrodialysis supply for different applications and industries (reference list upon request) KNOWLEDGE: MEGA has long-term R&D co-operation with reputable institutions concerning whey treatment and MEGA ProfiLine develops new dairy products based on demineralized whey. R&D subsidiary MemBrain Ltd. received budget approval for building and operation of Membrane Innovative Centre in the Czech Republic. EU ORIGIN, SHORT DELIVERY TIME (for European & CIS customers): MEGA manufactures all key components for ED (membranes, spacers, stacks, equipment) based on own know-how in plant located in Central Europe. MEGA ProfiLine keeps main spare parts and consumables in local warehouse in Russia.

G11 Thank you for your attention.