Automation and Drives Title SE&A PASNo. 1 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary PCS 7 /505 OS Products For SIMATIC 505 Controllers SE&A PAS
Automation and Drives Title SE&A PASNo. 2 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 505 System Components 123 n Field Termination Field wiring Field devices Controller I/O Ethernet SINEC H1 TF/TiWay Network APT/ TiSoft/ SoftShop Engineering Tool 505 System Architecture HMI PCS OSx / PCS / TiStar Stations …
Automation and Drives Title SE&A PASNo. 3 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Siemens HW Product Lifecycle Management Stage III: Discontinued Stage I: Active Stage II: Phase-Out Available in Standard Catalog PRODIS Yr 0 Last Time Buy Maturity Announcement 1 Purchase New / Remanufactured Product And / or Exchange of Defective Unit Withdrawal from Sale No Repair. Spares, or Technical Support available 10 Guaranteed Support Ends
Automation and Drives Title SE&A PASNo. 4 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Siemens HW Product Lifecycle Management Stage III: Discontinued Stage I: Active Available in Standard Catalog Stage II: Phase-Out PRODIS Yr 0 Last Time Buy Maturity Announcement 1 Purchase New / Remanufactured Product And / or Exchange of Defective Unit Withdrawal from Sale No Repair. Spares, or Technical Support available 10 Guaranteed Support Ends 1-Feb Feb Feb SIMATIC 505 Lifecycle
Automation and Drives Title SE&A PASNo. 5 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Siemens SW Product Lifecycle Management Stage III: Discontinued Stage I: Active Stage II: Phase-Out Yr 0 Last Time Buy, Standard Support, Bug Fixes Maturity Announcement Available in Standard Catalog, Standard Support, New Versions, Bug Fixes PRODIS 1 Standard Support, Bug Fixes Withdrawal from Sale 2 Extended Support, Bug Fixes Standard Support Ends Non - Guaranteed Support 5 Guaranteed Support Ends
Automation and Drives Title SE&A PASNo. 6 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Siemens SW Product Lifecycle Management Stage III: Discontinued Stage I: Active Stage II: Phase-Out Yr 0 Last Time Buy, Standard Support, Bug Fixes Maturity Announcement Available in Standard Catalog, Standard Support, New Versions, Bug Fixes PRODIS 1 Standard Support, Bug Fixes Withdrawal from Sale 2 Extended Support, Bug Fixes Standard Support Ends Non - Guaranteed Support 5 Guaranteed Support Ends 12-Jun Jun Jun Jun OSx Lifecycle
Automation and Drives Title SE&A PASNo. 7 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary SIMATIC 505, OSx, and TiStar Product Status TISTAR / PCS / OSx (previous to V4.1.2A) Discontinued Stage –Product can no longer be purchased –Guaranteed support is no longer available OSx product (V4.1.2 – V4.1.2A) Phase-Out Stage –Product is no longer available for purchase –Guaranteed product support ends on 30-Jun-2007 SIMATIC 505 Phase-Out Stage –Spares can be purchased –Guaranteed support until 1-Feb-2015
Automation and Drives Title SE&A PASNo. 8 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary OSx / SIMATIC 505 Path Forward Next Generation Product is PCS 7 OSx PCS 7 OS SIMATIC 505 PCS 7 AS Support products to transition to PCS 7 are available and continues to be developed Path to PCS 7 can be phased Enables full lifecycle utilization of the 505 solution components
Automation and Drives Title SE&A PASNo. 9 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Example Migration Strategy HMI Change-out Change-out HMI SW Applications PCS 7 OS Clients PCS 7 ES Ethernet PCS 7 / 505 Servers APT Engineering TF RBC TI505 Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring
Automation and Drives Title SE&A PASNo. 10 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Process Expansion PCS 7/505 OS Servers PCS 7 ES PCS 7 OS Clients SIMATIC PCS 7 PCS 7 OS Servers Ethernet 417H417 TI505 PROFIBUS Ethernet APT Engineering TF IE RBC 555 Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring Change-out HMI SW Applications Add Pure PCS 7 components Example Migration Strategy
Automation and Drives Title SE&A PASNo. 11 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary PROFIBUS AS controllers F-SM PROFIBUS I/O PROFIBUS DP/PA-Link Retain 505 I/O Modules Wiring Change-out HMI SW Applications 505 Controller 505 Controller Engineering Tool Change-out HMI and Controllers Industrial Ethernet PCS 7 ES PCS 7 OS Clients PCS 7 OS Servers AS controller RBC DP Example Migration Strategy
Automation and Drives Title SE&A PASNo. 12 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Recommended Initial Migration Step Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices PCS OSx Station
Automation and Drives Title SE&A PASNo. 13 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary New Migration Product
Automation and Drives Title SE&A PASNo. 14 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Product Workflow Overview Ethernet PCS 7 Engineering PCS 7 OS Client Extract Structure Import Connect Symbols Faceplates Ethernet PCS 7 / TI505 Server APT Engineering TF
Automation and Drives Title SE&A PASNo. 15 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Product Components DBA / 505 Plug-in APT / OSx Engineering (Install.Tag) DBA/SIMATIC Manager PCS 7 Graphics Designer 505 Channel Extract Structure Import Connect Symbols Faceplates
Automation and Drives Title SE&A PASNo. 16 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server Database Automation (DBA) APT Engineering Tags + Tag Structures Minimize Re-engineering time
Automation and Drives Title SE&A PASNo. 17 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Database Automation (DBA) Object Types Object Instances Address Information Configuration Dialogs etc. …. One target system PCS 7 Multiple Control Systems DBA Project Database DBA User Interface Open DBA API Open DBA Plug-in Interface Neutral 505 APT Data APACS+ ES Data Bailey ES Data 3 rd party ES Data
Automation and Drives Title SE&A PASNo. 18 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary C505 Database Automation (DBA) List of Legacy Controller’s Flat list of controller objects (PID, Motor, etc.) Plant Hierarchy (8 Lvls) (S88 compliant) Controller objects assigned to the Technological Hierarchy
Automation and Drives Title SE&A PASNo. 19 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Supported SIMATIC 505 Controller Objects AI – Analog input AO – Analog Output DI – Digital Input (1 bit/multiple bits) DI10 – 10 bit Discrete Input DO – Discrete Output DO10 – 10 bit Discrete Output VLV1 – Single Feedback Valve VLV2 – Dual Feedback Valve RMTR – Reversible Motor MTR1 – Non-reversible Motor MTR2 – Two Speed Motor CALC – Calc Variable IVAR – Integer Variable TMR – Timer CTR – Counter LOOP – Loop TEXT – Three text strings UNIT – Unit AREA – Area Note: Except for UNIT and AREA Block Types, all other Block Types includes a Faceplate and a Symbol Database Automation (DBA)
Automation and Drives Title SE&A PASNo. 20 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Symbol Library Pre-built PCS 7 Symbols for 505 Function Blocks
Automation and Drives Title SE&A PASNo. 21 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Tuning PanelOnline Trend Alarm ListAlarm SettingsControl Panel Faceplate Library Pre-built PCS 7 Faceplates for 505 Function Blocks PID Faceplate
Automation and Drives Title SE&A PASNo. 22 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Boolean Entry Form Two-Step Entry Faceplate Library V6.1
Automation and Drives Title SE&A PASNo. 23 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Analog Entry Form Faceplate Library V6.1
Automation and Drives Title SE&A PASNo. 24 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Faceplate Pinning and Alarm Locking Faceplate Library V6.1
Automation and Drives Title SE&A PASNo. 25 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Auto Generated Hierarchy and Navigation Auto Generation of Symbols Auto Generation of Alarms Auto Generation of Trend Automatic Link to Faceplate Reduced Graphics Creation Time Plant Hierarchy - Symbol - Faceplate
Automation and Drives Title SE&A PASNo. 26 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Runtime Extension Framework – Alarm Handling Integrated Alarm Handling Subsystem Alarm Persistence Alarm Synchronization (Redundant Servers) Alarm Detection, Ack, Disable Out-Of-The-Box Alarm Handling Capabilities V6.1
Automation and Drives Title SE&A PASNo. 27 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering Display Process/Device Alarms PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 28 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering Acknowledge Process/Device Alarms PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 29 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering Enable/Disable Alarms PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 30 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering Monitor Controller Status PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 31 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Alarm System - 4 Stage Filter PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 32 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Alarm Statistics Button for Alarm Statistics Frequency Average Alarm Duration Time Average Time between Alarm and Acknowledgment PCS 7 Alarms
Automation and Drives Title SE&A PASNo. 33 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Alarm Locking Alarm Locking can be performed on a per- instance/object basis. Messages Unlocked Messages Locked PCS 7 Alarms V6.1
Automation and Drives Title SE&A PASNo. 34 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Alarm Suppression per Area The current picture and all pictures lower in the Hierarchy are locked. PCS 7 Alarms Alarm suppression Indicator V6.1
Automation and Drives Title SE&A PASNo. 35 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Display of Locked Alarms Button for list of all locked alarms PCS 7 Alarms V6.1
Automation and Drives Title SE&A PASNo. 36 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary “Loop-in-Alarm” highlights the related Symbol on the Primary Graphic for the point PCS 7 Alarms V6.1
Automation and Drives Title SE&A PASNo. 37 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Action Request
Automation and Drives Title SE&A PASNo. 38 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Action Request (Runtime)
Automation and Drives Title SE&A PASNo. 39 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server on 88.8 on Channel Interface Server - Receive Device Status and Process Values APT Engineering Optimized Runtime Data Exchange Interface
Automation and Drives Title SE&A PASNo. 40 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering on 88.8 on 88.8 Send Device Commands and Process Values 505 Channel Interface Server
Automation and Drives Title SE&A PASNo. 41 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Reduced Graphics Creation Time Graphics Conversion Service
Automation and Drives Title SE&A PASNo. 42 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Minimize Re-engineering time Create Install.tag file Data Export Service APT APT Export OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A TISOFT OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A SoftShop OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A Configuration Tool
Automation and Drives Title SE&A PASNo. 43 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Data Export Service Action Requests Recipes Cross reference – tags / graphics
Automation and Drives Title SE&A PASNo. 44 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Trends - Different pen call-up methods Click on a pen trace Click on a Pen definition in the Ruler Cycle from pen1 to pen 2 to pen 3 to pen 4 until the desired pen is displayed. PCS 7 Product Capabilities V6.1
Automation and Drives Title SE&A PASNo. 45 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Dual Vertical Scooters used for Statistical Calculations Definition of start – stop for statistical calculation Trends V6.1
Automation and Drives Title SE&A PASNo. 46 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Statistical Calculations Trends V6.1
Automation and Drives Title SE&A PASNo. 47 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Save Data to a CSV file Trends V6.1
Automation and Drives Title SE&A PASNo. 48 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Display 2 different scales for x and y axis Display the same tag with 2 different scales for the x and y axis (Golden Batch comparison) Trends V6.1
Automation and Drives Title SE&A PASNo. 49 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Change the Pen Scale from a Button Trends V6.1
Automation and Drives Title SE&A PASNo. 50 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Basic Project Workflow Create PCS 7 Project Create DBA Project Structure tags in Plant View Import Any Converted Graphics Import Data into DBA Add Action Requests Create Hardware Structure Compile / Download to OS Servers Start PCS 7 OS V6.1
Automation and Drives Title SE&A PASNo. 51 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary PCS 7/505 V6.1 Product Dependencies Win2000 Server, Win2000 Pro and WinXP Operating Systems PCS 7 v6.1 SP1 HF 7 Note: Not for use with Win2003 Server V6.1 Not Implemented in PCS 7/505 V6.1 migration Product Recipe Support Module
Automation and Drives Title SE&A PASNo. 52 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary PCS 7/505 OS V6.1 Migration Products
Automation and Drives Title SE&A PASNo. 53 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Supported Product Architectures Single Station Architecture Ethernet TF PCS 7 / 505 OS Single Station V6.1 APT Engineering Node PCS 7 / 505 OS Engineering Pack V6.1
Automation and Drives Title SE&A PASNo. 54 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Client – Server Architecture PCS 7 OS Software Client V6.1 PCS 7 / 505 OS Servers V6.1 (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack V6.1 APT Engineering Node Supported Product Architectures TF PCS 7 / 505 OS Engineering Pack V6.1 Ethernet
Automation and Drives Title SE&A PASNo. 55 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Expansion Architecture SIMATIC PCS 7 Ethernet 417H417 TI505 PROFIBUS Ethernet APT Engineering Supported Solution Architectures TF PCS 7 OS Software Client V6.1 PCS 7 / 505 OS Engineering Pack V6.1 Plus PCS 7 Engineering Software for AS V6.1 PCS 7 OS Server Software V6.1 or PCS 7 Server Redundancy V6.1 PCS 7 / 505 OS Servers V6.1 (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack V6.1
Automation and Drives Title SE&A PASNo. 56 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary TI505 Ethernet Dual Leg PCS 7 / 505 OS Server Architecture 417 SIMATIC PCS 7 APT Engineering Supported Solution Architectures TF PCS 7 / 505 OS Engineering Pack V6.1 Plus PCS 7 Engineering Software for AS V6.1 PCS 7 OS Software Client V6.1 PCS 7 / 505 OS Servers V6.1 (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack V6.1 Ethernet
Automation and Drives Title SE&A PASNo. 57 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Siemens’ Migration Products APACS+ Bailey Infi90 Provox ABB Freelance Siemens TI 505 Migration Products are available for the following systems: Migration Products are being developed for: OpenPMC All are based on Database Automation (DBA)
Automation and Drives Title SE&A PASNo. 58 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Migration Products are Standard Products Standard Development Process Integration Tested with PCS 7 System Components Standard Product Lifecycle Worldwide Support
Automation and Drives Title SE&A PASNo. 59 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary SIMATIC 505 Product is the “Phased-out” Stage of its lifecycle Path forward is to SIMATIC PCS 7 Phased migration is recommended Products/Services are available to support a migration project OSx Product is in the “Phased-out” Stage of its lifecycle
Automation and Drives Title SE&A PASNo. 60 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary
Automation and Drives Title SE&A PASNo. 61 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Following are some additional slides that can be used in Presentations
Automation and Drives Title SE&A PASNo. 62 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary TISTAR to PCS 7/505 OS Migration HMI Replacement Scenario Migration Characteristics Reuse 505 Controller Reuse 505 I/O Upgrade to PCS 7 OS 505 Controller 505 I/O TIWay Issue TF (H1) communication used by PCS 7/505 OS Solution Replace current TIWAY communication card with 505-CP1434TF card 505 Controller 505 I/O TF
Automation and Drives Title SE&A PASNo. 63 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Replace 505 Controllers with PCS 7 Controllers Controller Migration Migration Characteristics Reuse 505 I/O 505 controller replaced with PCS 7 AS 400 controller Upgrade to PCS 7 OS 505 Controller 505 I/O TF Issue 505 I/O Comm protocol is not PROFIBUS DP Solution Replace RBC module with PROFIBUS DP RBC ( ) Replace 505 controller with PCS 7 AS-400 controller Configure controller with SIMATIC Manager Port/Create Graphics PCS 7 AS Controller 505 I/O IE BRC DPBRC DP BRC DPBRC DP
Automation and Drives Title SE&A PASNo. 64 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary TISTAR to PCS 7/505 OS Migration HMI Replacement Option Issue: Difference between APT and OSx Export (DBA Source file) APT Export Does not export RBE IDs All imported tags are marked “Alarm Enabled” OSx Export Imports RBE IDs (Version 4.1.2A) Only tags marked as “Alarm Enabled” are marked as enabled in DBA
Automation and Drives Title SE&A PASNo. 65 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Migration Needed Signs Aging System More frequent unscheduled shutdowns Automation Solution has been declared obsolete Diminishing solution support Replacement components are harder to get Current Needs cannot be met by Automation Solution Ability to integrate PROFIBUS devices Ability to connect to MES/ERP systems Unavailable system features / functions Inadequate Performance
Automation and Drives Title SE&A PASNo. 66 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Why a PCS 7/505 OS Migration Product? Flexible migration scope Flexible migration timeframe Maximize lifecycle of original system components No need to reconfigure SIMATIC 505 controller application Continue to use SIMATIC 505 controller configuration tools Automated migration support tools Opens solution to new technologies Single Operator System for both TI505 controllers and PCS 7 AS controllers
Automation and Drives Title SE&A PASNo. 67 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Reasons to Choose a PCS 7 Migration Product Most Flexible Migration Products Extent of migration Migration timetable Possibility to maximize lifecycle of each product component HMI, Controller, wiring, devices each has their own lifecycle Requires minimum changes to controller configurations Controllers configured with native tools Totally Integrated Automation (Standard Products) Full range of software tested for use with PCS7 Worldwide support
Automation and Drives Title SE&A PASNo. 68 of 68 Copyright © Siemens AG 2006 All Rights Reserved Lifecycle Strategy Solution Architectures Components Features Product Offering Summary Dual Leg Configuration PCS 7/505 OS Servers PCS 7 ES PCS 7 OS Clients SIMATIC PCS 7 417H417 TI505 PROFIBUS Ethernet APT Engineering TF IE RBC 555 Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring Change-out HMI SW Applications Add PCS 7 Controllers Example Migration Strategy