1. PCS 7/505 OS V7.0 for use with 505 Controllers
SE&A AMD PAS

2. … 505 System Architecture APT/ TiSoft/ SoftShop Engineering Tool HMI
PCS OSx / PCS / TiStar Stations …
All are standard Siemens products. Therefore they follow the Standard Siemens Hardware and Software product lifecycle model.
Ethernet SINEC H1 TF/TiWay
Network 1 2 3 n
Field Termination
Field wiring
Field devices
Controller
I/O

3. SIMATIC 505, OSx, and TiStar Product Status
Phase-Out Stage
Spares can be purchased
Guaranteed support until 1-Feb-2015
TISTAR / PCS / OSx (all versions)
Discontinued Stage
Product can no longer be purchased
Guaranteed support no longer available
01/2009

4. Path Forward  PCS 7 OSx  PCS 7 OS SIMATIC 505  PCS 7 AS
Path to PCS 7 can be phased
Enables full lifecycle utilization of the 505 solution components
Not necessary to rip out entire OSx/500 system and replace with PCS 7 at once.
Siemens migration solution enables you to take a step by step approach to migrating to PCS 7.
Products to support transition to PCS 7 are available
505-CP1434TF - Allows reuse of 505 Controllers in a TISTAR system (TIWAY comm  TF- H1 Ethernet comm)
RBC – Allows reuse of 505 I/O
Graphics conversion service
01/2009

5. TISTAR to PCS 7/505 OS Migration HMI Replacement Scenario
Migration Characteristics
Reuse 505 Controller
Reuse 505 I/O
Upgrade to PCS 7 OS
TIWay
Issue
TF (H1) communication used by PCS 7/505 OS
505 Controller
505 I/O
Solution
Replace current TIWAY communication card with 505-CP1434TF card
RBC – Remote Base Controller
TF – H1 Communications Protocol
505 Controller
505 I/O TF

6. Replace 505 Controllers with PCS 7 Controllers Controller MigrationTF
Migration Characteristics
Reuse 505 I/O
505 controller replaced with PCS 7 AS 400 controller
Upgrade to PCS 7 OS
Issue
505 I/O Comm protocol is not PROFIBUS DP
RBC – Remote Base Controller
IE – Industrial Ethernet
PCS 7 AS
Controller
505 I/O IE
BRC DP
Solution
Replace RBC module with PROFIBUS DP RBC ( )
Replace 505 controller with PCS 7 AS-400 controller
Configure controller with SIMATIC Manager
Port/Create Graphics

7. Example Migration Strategy – HMI Change-out
PCS 7 ES
PCS 7 OS Clients
Ethernet
PCS 7 / 505 Servers
APT Engineering TF
RBC
TI505
Change-out
HMI
SW Applications
Retain
505 Controller Engineering Tool
505 Controllers
505 I/O Modules
Field Wiring
01/2009

8. Example Migration Strategy – Process Expansion
PCS 7 ES
PCS 7 OS Clients
SIMATIC PCS 7
PCS 7 OS Servers
Ethernet
417H
417
TI505
PROFIBUS
APT Engineering TF IE
RBC
555
PCS 7/505 OS Servers
Change-out
HMI
SW Applications
Retain
505 Controller Engineering Tool
505 Controllers
505 I/O Modules
Field Wiring
Add
Pure PCS 7 components
01/2009

9. Example Migration Strategy – Change-out HMI / Controllers
Industrial Ethernet
PCS 7 ES
PCS 7 OS Clients
PCS 7 OS Servers
AS controller
RBC DP
PROFIBUS
AS controllers
F-SM
PROFIBUS I/O
DP/PA-Link
Change-out
HMI
SW Applications
505 Controller
505 Controller Engineering Tool
Retain
505 I/O Modules
Wiring
01/2009

10. PCS 7/505 OS Migration Product Component
DBA Toolset
Runtime Extension Framework
Native 505 Channel
DBA Control Center
C505
PCS 7 Products
PCS 7 ES (SIMATIC Manager)
PCS 7 OS Servers
PCS 7 OS Clients
Graphics Designer
TiStar / PCS / PCS OSx
APT / TiSoft / SoftShop Engineering Tool
505 Controllers

11. Database Automation (DBA)
Ethernet
PCS 7
Engineering
OS Client
PCS 7 / 505
OS Server
Install.Tag
APT Engineering 1 2 3 n
SIMATIC 505 Controller
Field Termination
Field wiring
Field devices
DBA reads the 505 export file (install.tag)
Controller Objects (grouping of Tags)
Alarm config data (messages, class, type, and priorities)
Alarm triggers (High, Low, and Deviation)
DBA provides tools to:
Organize Controller objects in a hierarchical based on plant areas to facilitate navigation, alarm management, graphics content, and security implementation
Compile, Download to PCS 7 OS

12. Sources of Install.Tag file
APT
APT Export
OSx Export
Manual
OSx or OSx 4.1.2A
OSx Service
Pre OSx or OSx 4.1.2A
TISOFT
SoftShop
Configuration
Tool
01/2009

13. Database Automation (DBA) User Interface Layout
Plant Hierarchy (8 Lvls)
(S88 compliant)
Controller objects assigned to the Technological Hierarchy
Flat list of controller objects (PID, Motor, etc.)
List of Legacy Controller’s
01/2009

14. Database Automation (DBA) Supported SIMATIC 505 Controller Objects
AI – Analog input
AO – Analog Output
DI – Digital Input (1 bit/multiple bits)
DI10 – 10 bit Discrete Input
DO – Discrete Output
DO10 – 10 bit Discrete Output
VLV1 – Single Feedback Valve
VLV2 – Dual Feedback Valve
RMTR – Reversible Motor
MTR1 – Non-reversible Motor
MTR2 – Two Speed Motor
CALC – Calc Variable
IVAR – Integer Variable
TMR – Timer
CTR – Counter
LOOP – Loop
TEXT – Three text strings
UNIT – Unit
AREA – Area
Note: Except for UNIT and AREA Block Types, all other Block Types includes a Faceplate and a Symbol

15. Integrated Alarm Handling Subsystem
Out-Of-The-Box Alarm Handling Capabilities
Runtime Extension Framework – Alarm Handling
Alarm Persistence
Alarm Synchronization (Redundant Servers)
Alarm Detection, Ack, Disable
Integrated Alarm Handling Subsystem
V6.1

16. 505 Channel Interface Server -
Receive Device Status and Process Values
Ethernet
PCS 7
Engineering
OS Client
PCS 7 / 505
OS Server on
88.8
APT Engineering 1 2 3 n
SIMATIC 505 Controller
Field Termination
Field wiring
Field devices on
88.8

17. Native 505 Channel Interface Server
Send Device Commands and Process Values
Ethernet
PCS 7
Engineering
OS Client
PCS 7 / 505
OS Server on
88.8
APT Engineering 1 2 3 n
SIMATIC 505 Controller
Field Termination
Field wiring
Field devices on
88.8

18. Pre-built PCS 7 Symbol Library for 505 Controller Objects

19. Pre-built PCS 7 Faceplate Library for 505 Controller Objects
Control Panel
Alarm Settings
Alarm List
Tuning Panel
Online Trend
PID Faceplate

20. Graphics Conversion Service (SHO R&D)
This service is offered by R&D in SHO. The service converts the static elements of your existing graphics for use with PCS 7. DBA will add the dynamic elements of your application to the converted graphics. All you need to do is reposition the dynamic elements to complete your graphic.
01/2009

21. Data Export Service (SHO R&D)
The Install.tag file does not contain any information on Action Request. As a result, to get this information the user has to manually document the Action Requests used in the project. Alternatively, Siemens offers a service to do this using automated tools. This service is offered by the R&D group at SHO. You then need to re-implement the Action Requests for the project.
Action Requests
Recipes
Cross reference – tags / graphics
01/2009

22. Basic Project Workflow
Create PCS 7 Project
Import Any Converted Graphics
Import 505 data into DBA Project
Create Hardware Structure
Structure tags in Plant View
Add Action Requests
Compile /
Download to OS Servers
Start PCS 7 OS
01/2009
V6.1

23. Single Station Architecture
Supported Product Architectures
PCS 7 / 505 OS
Engineering Pack
PCS 7 / 505 OS
Single Station
APT Engineering Node TF
Ethernet
Single Station Architecture
01/2009

24. PCS 7 OS Software Client V6.1 Client – Server Architecture
Supported Product Architectures
PCS 7 / 505 OS
Engineering Pack
PCS 7 OS Software Client V6.1
PCS 7 / 505 OS Servers (Non Redundant) or
PCS 7 / 505 OS Redundant Server Pack
APT Engineering Node TF
Ethernet
Client – Server Architecture
01/2009

25. PCS 7 OS Software Client V6.1 Expansion Architecture
Supported Solution Architectures
PCS 7 / 505 OS
Engineering Pack
Plus
PCS 7 Engineering Software for AS
PCS 7 OS Software Client V6.1
APT Engineering
PCS 7 OS Server Software or
PCS 7 Server Redundancy TF
Ethernet
Ethernet
PCS 7 / 505 OS Servers (Non Redundant) or
PCS 7 / 505 OS Redundant Server Pack
417
417H
PROFIBUS
TI505
Expansion Architecture
SIMATIC PCS 7
01/2009

26. Dual Leg PCS 7 / 505 OS Server Architecture
Supported Solution Architectures
PCS 7 / 505 OS
Engineering Pack
Plus
PCS 7 Engineering Software for AS
PCS 7 OS Software Client
PCS 7 / 505 OS Servers (Non Redundant) or
PCS 7 / 505 OS Redundant Server Pack
APT Engineering TF
Ethernet
Ethernet
417
TI505
SIMATIC PCS 7
Dual Leg PCS 7 / 505 OS Server Architecture
01/2009

27. PCS 7/505 OS V7.0 – What’s New
Re-validation (Support for PCS 7 V7.0 SP2)
Support for running on WinXP, Svr2003
Support Web Read/Write to faceplates/symbols
Modified Runtime Framework to support Web Solutions
Configure short/long term tag archiving from DBA
Tags to archive
Tag archive rate
01/2009

28. Order Information PCS 7/505 OS Software Packages
Product
Order No.
OS Engineering Package Unlimited PO with 2 hr
Runtime capability
PCS 7/505 OS Engineering Pack, V7.0 (PO Unlimited)
6EQ2000-3ED07-3BA5
OS Engineering Package
Runtime Included
(PO 2000)
PCS 7/505 OS Engineering Pack, V7.0 (PO 2000)
6EQ2000-3EE07-3BA5
OS Redundant Server Package (PO 2000)
PCS 7/505 OS Redundant Server Pack, V7.0 (PO 2000)
6EQ2000-3DE07-3BA0
OS Server Package
PCS 7/505 OS Server Pack, V7.0 (PO 2000)
6EQ2000-3BE07-3BA0
OS Single Station Package (PO 2000)
PCS 7/505 OS Single Station Pack, V7.0 (PO 2000)
6EQ2000-3AE07-3BA0
OS Client V7.0
PCS 7 OS Client V7.0 (This is the standard PCS 7 OS Client Package.)
6ES7658-2CX07-0YA5
01/2009

29. Order Information PCS 7/505 OS Upgrade Packages
Product
Order No.
* 505 OS Engineering Upgrade Package
PCS 7/505 OS Upgrade Package Engineering OS V6.1 -> V7.0
6EQ2000-3XX07-3BE5
** 505 OS Runtime Upgrade Package
PCS 7/505 OS Upgrade Package Runtime OS V6.1 -> V7.0
6EQ2000-3XX07-3BE0
*** Client Upgrade Package
Upgrade Package PCS 7 OS Client V6.1 -> V7.0
6ES CX07-0YE5
* Order one package for each 505 OS Engineering Station. The engineering station upgrade package provides two license disks. One disk upgrades Runtime, while retaining the same number of POs that your system had pre-upgrade. The other disk upgrades your engineering station to Unlimited POs but with only 2 hour runtime capability.
** Order one package for each 505 OS Server or Single Station
*** Order one package for each PCS 7 Client Station
01/2009