Cummins Westport Near Zero Engines.

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Presentation transcript:

Cummins Westport Near Zero Engines

Cummins Westport Inc. (CWI) Cummins Westport is a joint venture company established in 2001 50% - Cummins Inc. - world’s largest builder of commercial diesels 50% - Westport Innovations Inc. - world leader in gaseous fuel engine technology CWI offers 6 to 12 liter alternative fuel automotive engines. (CNG, LNG, RNG) Engines are manufactured by Cummins with over 80% parts commonality as the diesel platform Parts, warranty, service and training are supported through the Cummins Sales and Service network Over 70,000 engines delivered worldwide

Continued Emission Leading Performance C Gas Plus ISL G ISX12 G ISB6.7 G First engine 2004 EPA Certified 1.8 g/bhp-hr. NOx Lean Burn Combustion First HD engine certified 2010 EPA/ARB 0.2 g/bhp-hr. NOx SEGR Combustion HD Truck engine certified EPA/ARB 0.15 g/bhp-hr. NOx SEGR Combustion Mid range engine certified EPA/ARB 0.1 g/bhp-hr. NOx SEGR Combustion First engine Certified Near Zero ARB 0.02 g/bhp NOx SEGR Combustion HD OBD 0.02 g/bhp NOx SEGR Combustion 2007 2013 2016 2002 2016 2018 Particulate Matter (PM) All CWI engines have met the 2010 EPA/ARB Particulate Matter (PM) standard (0.01 g/bhp-hr.) with a catalyst since 2001

Emission Reduction Impact =   1985 1990 1991 2000 2010 2016 NOx (g/hp-hr) 10.8 6 5 4 0.2 0.02 PM (g/hp-hr) 0.59 0.25 0.05 0.01 0.01 54 1080 540

Renewable Natural Gas Improves GHG Profile Landfill gas and biogas that has been processed to “pipeline quality” is RNG CWI engines can operate on up to 100% RNG and are currently in operation with RNG from landfills (landfill gas) & dairy farms (biogas) RNG from some sources produces a negative carbon intensity – or sub-zero GHG emissions Waste Management, Altamont Landfill

2018 North America Product Line Peak Rating: 240 hp / 560 lb-ft torque 33,000 lb. GVW School bus/MD Truck/Shuttle bus/Sweeper/Yard spotter EPA/ARB Low NOx 0.1 g/bhp-hr (50% reduction) 8.9L Peak Rating: 320 hp / 1000 lb-ft torque 66,000 lb. GVW Refuse/Transit/Regional P&D/Mixers EPA/ARB Near Zero NOx 0.02 g/bhp-hr (90% Reduction) 11.9L Peak Rating: 400 hp / 1450 lb-ft torque 80,000 lb. GVW Regional Haul Truck/ Tractor/Refuse EPA/ARB Near Zero NOx – 0.02 g/bhp-hr (90% Reduction)

Cummins Westport Engine Architecture Spark Ignited Spark Plug T Three-Way Catalyst O2 Sensor EGR Cooler Charge Air Cooler Throttle Fuel Cummins Westport engines feature spark ignition with Stoichiometric / EGR combustion This combustion technology was introduced in 2007 with the ISL G, the first heavy duty engine to meet the EPA 2010 standards (0.2 g/bhp-hr NOx, 0.1 g/bhp-hr PM) SEGR Technology is capable of lower emissions, particularly NOx

Three-way Catalyst Reduces three harmful emissions: NOX, CO, HC  N2, CO2, H2O Simple, passive device No Regeneration No SCR No maintenance Consistent performance across all duty cycles Similar to catalyst on passenger cars Packaged like a muffler. Vertical or horizontal mount. Weighs ~ 100 lbs Catalyst Inlet NOX CO HC Catalyst Outlet N2 CO2 H2O Similar to a catalyst on gasoline passenger cars and is packaged as a muffler with either a vertical or horizontal mount. The device itself weight approximately 100 pounds. It is a maintenance free passive device.

Closed Crankcase Ventilation (CCV) System Inlet (from valve cover) Coolant supply/return Outlet (to compressor inlet elbow) Reduces engine related methane emissions by 70% Oil drain (to supplied connection on block)

4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC KEY PRODUCT ATTRIBUTES 4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC Displacement – 6.7 liters (408.9 cu in) *Certified to CARB Optional Low NOx 0.1 g Standard Exceeds 2017 EPA GHG requirements *2018 On-Board Diagnostic (OBD) compliant Dedicated 100% natural gas engine Peak rating: 240 hp, 560 lb-ft Maintenance free Three-Way Catalyst aftertreatment Automatic Transmissions Base warranty will be same as ISB6.7 diesel Up to 33,000 lb. GVW

9L Natural Gas Product Evolution First HD engine certified 2010 EPA/ARB 0.2 g/bhp-hr. NOx SEGR Combustion First engine Certified Near Zero ARB 0.02 g/bhp NOx SEGR Combustion HD OBD 0.02 g/bhp NOx SEGR Combustion 2007 2016 2018 Particulate Matter (PM) All CWI engines have met the 2010 EPA/ARB Particulate Matter (PM) standard (0.01 g/bhp-hr.) with a catalyst since 2001

4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC KEY PRODUCT ATTRIBUTES 4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC Displacement - 8.9 Litre (540 cu. In.) Certified to CARB Optional Low NOx 0.02g Standard (ISL G NZ introduced in 2016) Exceeds 2017 EPA GHG requirements 2018 On-Board Diagnostic (OBD) compliant Dedicated 100% natural gas engine Peak rating: 320 hp, 1000 lb-ft Maintenance free Three-Way Catalyst aftertreatment Up to 66,000 lb GVW

4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC KEY PRODUCT ATTRIBUTES 4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC Displacement – 11.9 litres (726.2 cu in) Certified to CARB Optional Near Zero NOx 0.02g Standard Exceeds 2017 EPA GHG requirements 2018 On-Board Diagnostics (OBD) Dedicated 100% natural gas engine Engine braking Manual/Automatic/AMT Transmissions Maintenance-free Three-Way Catalyst aftertreatment Over 10,000 in service Up to 80,000 lb. GVW

NG Playbook www.cwiplaybook.com Helps customers assess the natural gas opportunity and successfully incorporate natural gas powered trucks and buses into their fleet operation. Helps identify fleet opportunities with natural gas Provides technical product information Addressed questions/concerns about purchasing and operating NG engines GHG Emissions Calculator Diesel v. NG Payback Calculator

www.cumminswestport.com More information on natural gas engines Features the Natural Gas Academy, a series of instructional videos Designed to provide a general overview of operating a natural gas fleet whether it is compressed (CNG) or liquefied (LNG) ISX12 G and ISL G engine walk around, service and driver training videos