First Gas Monitors Canary in a cage

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Presentation transcript:

First Gas Monitors Canary in a cage Canaries are more susceptible than humans to low oxygen, methane gas, or CO gas. A passed out canary means a dangerous gas situation. Generally two canaries used.

Flame Safety Lamp (Davey’s Lamp) Invented by Sir Humphry Davey (of England) in 1815 Oil flame adjusted to specific height in fresh air Flame contained within a glass sleeve and with a flame arrestor High flame means methane gas present Low flame means low oxygen

Catalytic Combustion (LEL) Sensor Developed by Dr. Oliver Johnson 1926-1927 Working for Standard Oil Co. of CA (now Chevron) Need was to prevent explosions in storage tanks on oil and gasoline tankers Dr. Oliver Johnson

Catalytic Combustion (LEL) Sensor Principle : Hot wire catalytic platinum filament oxidizes flammable gases or vapors at lower levels than they would normally oxidize in air. Oxidizing gases or vapors cause increase in temperature of hot wires which increases electrical resistance of the wire. Second not wire not in gas stream used as a reference filament. Resistance change measured with Wheatstone bridge to deflect a meter.

Catalytic Combustion (LEL) Sensor First instrument Model A demonstrated in 1926 using 2 jar method shown. Only one Model A built, for demonstration purposes.

Model B LEL Monitor 1927 Introduction First practical production model of LEL meter (weighs 12 lb) Approx. 100 units made PG&E used for 50 years 2 meters: 1 for gas reading & 1 for sensor voltage (critical adjustment) 20 made by Dr. Johnson while at Standard Oil Called the “Standard Oil Electric Vapor Indicator” Used hand aspirator to draw sample

Sensor for Model B 2 filaments in a glass tube One tube sealed as the reference element Instrument remained outside the hazardous area Flame arrestor on sample inlet prevented flashback into tested space

Johnson-Williams Instruments Formed in 1928, Palo Alto, CA Started by Dr. Oliver Johnson & Phil Williams Recognized as the first “Electronics” company in “Silicon Valley” Trademarked “J-W Sniffer” Manufactured 80 more of the Model B J-W indicator Dr. Oliver Johnson

J-W “Sniffer” Model C 1929 Smaller & lighter than Model B Approx. 300 units built Accepted by US Navy Had flame arrestor approval for acetylene use

MSA 1929/1930 Borrowed J-W Model C for 3 months Initially indicated to J-W they may want to sell Model C Returned meter with letter; “Does not fit into MSA marketing plans” 6 Months later MSA introduced their own LEL meter with same characteristics as Model C World’s second gas detection company

MSA Explosimeter Model 2A 1935 Introduction MSA’s 2nd design Popular rugged unit, still in use today Uses 8 D-cell batteries Used unbalanced bridge circuit (no reference filament)

Interferometer 1925-1927 Dr. Uzumi Doi did initial research in 1927 at the Institute of Physical & Chemical Research in Japan Dr. Ziro Tsuji of the Institute developed the first working prototype Developed to help prevent explosions on oil tankers, and in coal mines Dr. Tsuji

Interferometer Uses principle of light diffraction in air to indicate presence of methane or gasoline vapors Light diffraction creates visible fringe lines that shift to indicate gas concentration

Interferometer (Riken Keiki) 1935: 40 units sold to coal mine in Hokkaido 1938: Dr Tsuji re-invented, simplified, and started Riken Keiki Co. Ltd. In 1939 to manufacture 123 of 365 coal mine explosions in Japan blamed on “Flame Safety Lamp” Some versions still sold and in use today Model 18

J-W Model F 1938 – 1955 Approx. 3,000 units sold 1938 – 1955 Approx. 3,000 units sold More compact than model C Paint originally green, changed to gray during WW2 due to shortage of green paint Used 2 lantern batteries for power Aspirator bulb used to draw sample

Ken Johnson Son of Dr. Oliver Johnson Joined J-W in early 1940s Pioneered many gas detection products Developed revolutionary J-W Model G in 1955 Ken Johnson

J-W Model G 1955 – 2004 Smaller & lighter than any other LEL meter Aspirator bulb, spring loaded, twisted away from meter, to double as an on/off switch, saving battery power Over 20K units sold, many still in use today

J-W Model K, Oxygen Monitor 1965 Introduction World’s first portable Oxygen meter using galvanic cell Basic sensor concept (Clark Cell) developed by Mr. Clark Sensor designed by Mr. Kim of J-W

J-W Model GPK, LEL/O2 Monitor 1969: Model GPK introduces first LEL/O2 portable Combines Model G and Model K into one instrument World’s first combination LEL/O2 portable monitor

Ken Johnson J-W sold to Bacharach in 1965. A few year later Ken left and started a new company, Johnson Instrument Division of E.D. Bullard, which became GasTech Inc. in 1971 Still active with gas detection today (2006) at 84 years old Ken Johnson

Mr. Y. Nakajima, Riken Keiki, Co. Met Ken Johnson in 1969 Together Riken and GasTech created many industry breakthrough instruments in the coming years Still president of Riken Keiki today (2006) at 72 years old

Riken Model GX-3 1970 Introduction World’s first combustible LEL & oxygen monitor with alarm Approx. 12,000 sold Used internal pump instead of hand aspirator

Gastech Gastechtor 1974 Introduction “Lunchbox” size Extremely popular and many versions available Diffusion and sample draw Up to 3 sensors Sensor extension cable available Some versions still made today

Gastech Model - Protechtor 1975 Introduction World’s first belt worn diffusion LEL/O2 monitor with alarm Used an extender cable to remote the sensors for testing manholes

Riken/Gastech Model 1641 1979 Introduction World’s first 3 gas portable with alarm LEL/O2/H2S or CO Idea and prototype made by GasTech Redesigned & manufactured by Riken Keiki for GasTech

Riken Model HS-82 / CO-82 / OX-82 / GP-82 1982 Introduction First belt worn portable gas monitor for toxic gases Extremely popular unit Available for LEL, O2, H2S, or CO

Riken Model GX-82 1982 Introduction Revolutionary instrument dominated market for many years Worlds first 3 gas belt worn unit with alarm Extender cable for sensors available LEL/02/H2S or CO Still sold today

Riken Model GX-86 1986 Introduction World’s first 4 gas belt worn portable unit LEL/02/CO/H2S Extender cable for sensors available Dominated market for many years Still sold today

Other Gas Detection Milestones 1968, Taguchi (Figaro) metal oxide sensors: Introduction of this new technology sensor type permitted low cost detection of many gases and vapors 1969 EC Sensor Ecolyzer: Pioneered development of electrochemical sensors and gas monitors ~1985, City Technology: Developed Oxygen and other EC sensors for toxic gases, sold to general industry. This spawned dozens of gas detector companies in late 1980s and 1990s

Other Gas Detection Milestones Current strong players: Riken/RKI, MSA, Draeger, ISC, BW, Scott/Bacharach, Biosystems, Thermo, Zelwegger (Neotronics/Lumidor), Rae Systems 1982-85 Paper tape. Early 80s MDA pioneered toxic gas detection using paper tape technologies ~1985 PID HNU, Photovac, Rae Systems (1993)

RKI / Riken EAGLE 1994: Riken Keiki partners with RKI Instruments, Inc., after GasTech sale to Thermo Electron 1995 Introduction of RKI Model EAGLE Over 300 versions available Continues the “Lunchbox” type gas monitor Up to 6 gases

RKI / Riken Current Milestones 2000: World’s first watch type portable gas monitor 2001: World’s smallest 4 gas monitor (LEL/02/H2S/CO) GasWatch2 GX-2001