Valves according to ISO Standard 5599-1 Valve Series 581 Valves according to ISO Standard 5599-1

Strengths at a Glance Compact and sturdy construction Modular construction system ISO 5599-1 – Size 1 to 4 Flow rate: 1100 to 6000 L/min Pressure range -0.95 to 16 bar Fast shifting times (5/2 DS: 13 ms) High life time ISO 1-2: B10 = 20 Mio cycles ISO 3-4: B10 > 6 Mio cycles Large number of valve functions Integrated throttles Electrically operated Low energy version Variants in voltage and connection Pneumatically operated Accessories Online configurator

Overview – Building system Electrical control 15 mm 22 mm 30 mm M12 Basic valve 5/2 SR 5/2 DS 5/3 CC, CE, CP 2x3/2 Internal / external piloted Differential piston Integrated throttles Pneumatically operated Soft-start valve Logic components Series 551 Base plates Type F Type K Type C Type G Type H Single Size 1-4 Size 1-3 Size 1-3 Size 1-2 Size 1 Size 1-4

Overview – 581 Sizes & Flow Rates 6,000 l/min Size 3 4,800 l/min Size 2 2,700 l/min Size 1 1,400 l/min

Basic Valve – Main features

Overview - Basic Valve Modular component system Robust design Spool in sleeve Plastic housing for size 1 and 2 Metal housing for size 1 to 4 Same basic valve for pneumatic and electrical control Control option changeable via top plate Subsequent change of pilot supply (int/ext)

Basic Valve - Integrated Throttles Basic valve with optionally integrated throttles Subsequent change (with/without)

Basic Valve – Pilot Supply Change Same valve for internal and external pilot pressure Subsequent change by turning seal Internal / Central (C) External / Separate (S)  S  C Internal pilot External pilot

Basic valve – Valve function Symbol Description 5/2 SR 5/2 spring return 5/2 DS 5/2 double solenoid 2x3/2 CC 2x3/2 spring return Normally exhausting 5/3 CC 5/3 closed center 5/3 EC 5/3 exhaust center 5/3 PC 5/3 pressurized center Valve function Symbol Description All Integrated throttle 5/2 air return Differential piston All electrically operated Internal/external piloting 5/2 bi-stable pneumatic Manual override Special El. & pn. Soft start Logic for size 3

Electrically Operated Variants

Electrical Pilots - Overview Pilot size 15 mm 22 mm 30 mm M12 Available for size ISO 1 - 2 ISO 1 - 4 ISO 1- 4 ISO 3 Electrical Interface Form C, 3-pin Cable M8 Snap Form B Industry, 3-pin Form A, 3-pin M12x1, 3-pin Voltage 24V DC 12, 24, 48 V DC 24, 110, 230 V AC 24 V DC 42, 230 V AC Voltage tolerance +/- 10% Power consumption 2 – 2.2 W 5 - 10 W 2 – 15 W 0.35 W Manual override Push, w/o detent Turn, with detent Non, Push, with, w/o detent Body material ISO 1-2: PA ISO 3-4: AL ISO 1-4: AL ISO 3: AL Ambient temperature -10°C / +50°C -15°C / +50°C -10°C / +60°C ATEX - yes

Electrical Pilots – 15 mm Advantage: Low power consumption Small dimensions Internal wiring on valve systems Plug: Snap M8, 3-pin With cable 500 mm Protection class IP 67 Power supply: 24 V DC Power consumption: 2.2 W Manual override: push, w/o detent Electrical distributor Connector: Form C, 3-pin Protection class IP 65 Power supply: 24 V DC Power consumption: 2.2 W Manual override: push, w/o detent

Electrical Pilots – 22 mm Advantage: Various operating voltages Fast switching times Available for all sizes (1 - 4) Connector: Form B Industry, 3-pin Protection class IP 65 Power supply: DC: 12 V, 24 V, 48 V AC, 50 Hz: 24 V, 230 V AC, 60 Hz: 110 V Power consumption: 5 to 10 W Manual override: turn with detent Switching times (on/off) 5/2 single solenoid: 12 / 25 ms 5/2 Double solenoid: 13 / 13 ms

Electrical Pilots – 30 mm Advantage: CNOMO version 16 bar version Various manual overrides Available for all sizes (1 – 4) Connector: Form A, 3-pin CNOMO version Working pressure: 10 (16) bar Protection class IP 65 Power supply: DC: 24 V AC, 50 Hz: 42 V, 230 V Power consumption: 10 bar: 2 W to 7 VA (reduced: 4.8 VA) 16 bar: 6.7 W to 15 VA (reduced: 10.8 VA) Manual override with detent without detent without manual override Aluminum body

Electrical Pilots – M12x1 Advantage: Central plug for both coils Very low power consumption Connector: M12x 1, 3-pin Working pressure: 10 bar Protection class IP 65 Power supply: DC: 24 V Power consumption: 0.35 W Manual override with detent without detent Aluminum body

Field Bus Connection 581 connect to AES-stand alone Solution “15 mm pilot with cable” – 4x double sol./AES-module Extension cable M8x1 to M8x1, 3-pin AES-I/O module e.g. AES-8DO8M8 Solution “15 mm pilot with dispatcher” – 5/8x double sol./AES-module Electrical dispatcher 10xM8x1 AES-I/O module e.g. AES-16DO32SC Solution “15/22/30 mm pilot” – 8x double sol./AES-module Form A/BI/C with cable, open wire, 3-pin Solution “M12 pilot” – 4x double sol./AES-module Extension cable M12x1 to M12x1, 5-pin AES-I/O module e.g. AES-8DO4M12

ATEX Coil: Compatibility index CI14 Pilot: Compatibility index CI14 II 2G Ex mb IIC T4 Gb II 2D Ex mb tb IIIC T 130°C Db IP65 II 3G Ex nAc IIB T4 II 3D Ex tc IIIB T125°C IP65X Pilot: Compatibility index CI14 Applicable for Cat. II 3GD T4 Applicable for Cat. II 2GD T4 Basic valve for CNOMO pilot valve Applicable for Cat. II 2G2D T4 X

Further Variants and Accessories

Soft-Start Valve – 581, Size 1 Flow: 3300 l/min Working pressure: 10 bar Pneumatically operated Electrically operated Power supply: DC: 24 V (2 W) AC: 24 V, 110V, 230 V (10 VA (reduced: 8 VA ) Connections: 15 mm: Snap M8 (with cable), Form C, Form C Industry 22 mm: Form B Industry 30 mm: Form A Protection class IP 65 Manual override with detent without detent no manual override

Logic Modules – 581, Size 3 Pneumatically operated valve 581 size 3 for Logic control Available for all 581 valve functions (5/2, 5/3) Simple setup for small pneumatic controls 551 Logic modules 3/2 valve (mono-stable, low pressure controlled) 3/2 valve (bi-stable) Logic: AND, OR, YES, NO Air reservoir Pressure switch Signal interrupter Counter Pneumatic timer: On, Off

Base plates – Overview ISO 5599-1 Type F Type K Type C Type G Type H Size 1-4 1-3 1-2 1 Standard 5599-1, VDMA 5599-1 5599-1/2 Bottom ports 2, 4 1, 2, 3, 4, 5, 12,14 1 (Size 2, 3), 2, 4 2, 4, 12, 14 1, 2, 4 Side ports 2, 4 via adapter - 2, 4 (both sides) Pilot supply Individual Side Individual Bottom Common Individual / Common Transition plate yes Supply plate Yes (Size 1-3) No (supply via base plate) Yes (size 1) Yes Pressure zone No

Base plates – ISO 5599-1 Type F Size 1 to 4 VDMA standard Transition plates (Size 1-2, 1-3, 2-3) Supply plate (Channel 1,3,5) Individual pilot connection Preferred for Pneumatically operated valves Electrical valves with internal pilot Bottom ported Side ported via adapter (Size 1-3) Pressure zones via separator disks Large connection ports BSPP threads Side ported pilot supply Port 12,14 - G 1/8“ Transition plates Supply plates Side ported Ports 2, 4 via adapter plate Size 1: G ¼“ Size 2: G 3/8“ Size 3: G 1/2“ End plates Side ported ports 1,3,5 Size 1: G 3/8“ Size 2: G 1/2“ Size 3: G/1“ Size 4: G/1“ Bottom ported base plate Ports 2, 4 Size 1: G ¼“ Size 2: G 3/8“ Size 3: G 1/2“ Size 4: G 3/4“

Base plates – ISO 5599-1 Type K Size 1 to 3 Transition plates (1-2, 1-3, 2-3) Direct connection from size 1 to size 2 Individual bottom ported pilot connection Preferred for pneumatically operated valves Pneumatically operated valves Electrical valves with internal pilot Bottom ported ports: 1, 2, 3, 4, 5 BSPP ports Small dimensions / Flat profile End plate Without ports Transition plates Bottom ported base plate Ports 1, 2, 3, 4, 5 - Size 1: G 1/8“, ¼“, - Size 2: G ¼“, 3/8“ Ports 12, 14 - G1/8“ End plates Ports at side and bottom/top Side ported ports 1,3,5 Size 1: G ¼““ Size 1, 2: G 3/8“ Size 2, 3: G1/2“ Size 3, 4: G 3/4“ Bottom ported base plate Ports 2, 4 Size 1: G 1/8“, ¼“, D6, D8“ Size 2: G ¼“, 3/8“ Size 3: G 1/2“

Base plates – ISO 5599-1 Type C Size 1 to 3 Transition plates (1-2,1-3, 2-3) Direct connection from size1 to 01 (26 mm) Common pilot connection Internal /external pilot supply via end plates Preferred for electrically operated valves Bottom and side ported Integrated supply port 1 for size 2&3 BSPP and NPTF ports Also available for 5599-2 / Plug-In Easy assembly via directional threads Side ported Port 2,4 Size 1: G/NPTF ¼“ “ Size 2: G/NPTF 1/2“ Size 3: G/NPTF 3/4“ Directional assembly tie Common pilot supply Bottom ported Size 1: Ports 2, 4 - G/NPTF 3/8“ Size 2: Ports 2, 4 - G/NPTF 1/2“ Size 3: Ports 2, 4 – G/NPTF 3/4“ Bottom ported Size 2: Port 1- G/NPTF 3/8“ Size 3: Port 1 – G/NPTF 1/2“

Base plates – ISO 5599-1 Type G Size 1 to 2 Bottom + side ported Separate bottom ported pilot supply Preferred for pneumatically operated valves Pneumatically operated valves Electrical valves with internal pilot Bottom ported pilot supply Bottom ports 12,14 – G1/8“ Side ported Port 2,4 Size 1: G ¼“ Size 2: G3/8“ Bottom ported Bottom ports 2, 4 - G ¼“

Base plates – ISO 5599-1 Type H Size 1 Side ported (both sides) Bottom + side ported Various pilot supply port versions Preferred for pneumatically operated valves Pneumatically operated valves Electrical valves with internal pilot Pilot connection Version for seperate pilot supply Version for common pilot supply Side ported Ports 2,4 G ¼“ Side ported Ports 2,4 G ¼“ Bottom ported Version without bottom ports Version with bottom ports 1,2,4 G ¼“ Common pilot supply channel Version with common channel 12 & 14

Overview - Accessories Base plates for cylinder assembly Single base plates Service plates Supply plates Pressure regulators Pressure zone separators Mecproof assembly Connectors & cables

Online Configuration and Documentation Configurator Free-of-charge Easy step-by-step configuration Save own configuration Download of project documentation Documentation content Configuration data (pdf) Spare part list CAD data of individual components via online catalogue

Strength and Advantages for your Benefit ISO Standard 5599-1 Size 1 to 4 Standardization All sizes for your demand Various voltages & interfaces Easy system integration Modular building system High flexibility Sturdy and robust technology Reliable

Further ISO Valves - Overview

More ISO Valves (Non Plug-In) – Overview CD02-AL (ISO 15407-1) Flow rate: up to 450 l/min Pressure range: -0,95 to 10 bar Electrically operated Valve functions: 2x3/2, 5/2, 5/3 Voltage: 24 V DC / 24 V; 110 V; 230 V AC Connection: M12x1 / Form C Pneumatically operated Valve functions: 5/2, 5/3 Base plates Single base plate Valve system base plates

More ISO Valves (Non Plug-In) – Overview CD01-PA (ISO 15407-1) Flow rate: up to 1010 l/min Pressure range: -0,95 to 16 bar Electrically operated Valve functions: 2x3/2, 5/2, 5/3 Voltage: 24 V DC / 24 V; 110 V; 230 V AC Connection: Form C / M12 with contact bridge Pneumatically operated Valve functions: 2x 3/2, 5/2, 5/3 Base plates Single base plate Valve system base plates Online configurator

More ISO Valves (Non Plug-In) – Overview IS12 (ISO 5599-1) Flow rate: Size 1:up to 1060 l/min Size 2: up to 2500 l/min Pressure range: -0,9 to 10 bar Electrically operated Valve functions: 5/2, 5/3 Voltage: 24 V DC / 24 V; 110 V; 230 V AC Connection: Form A / M12 Pneumatically operated (Size 2) IS12-PD IS12 valve with position detection Redundant version

More ISO Valves (Plug-In) – Overview CD01-PI (ISO 15407-2) Up to 32 valves/coils Connectivity: Multipole (D-Sub, M23) Field bus (AES, BDC, CMS, AS-I) Flow rate: up to 1010 l/min Pressure range: -0.9 to 10 bar Valve functions: 2x3/2, 5/2, 5/3 Voltage: 24 V DC (1.6 W) Combination with CD10, CD20

More ISO Valves (Plug-In) – Overview CD10-PI, CD20-PI (ISO 5599-2) Up to 16 valves / 32 coils Connectivity: Multipole (D-Sub, M23) Field bus (AES, BDC, CMS, AS-I) Flow rate: CD10 (Size 1): up to 1400 l/min CD20 (Size 2): up to 2700 l/min Pressure range: -0,9 to 10 bar Valve functions: 5/2, 5/3 Voltage: 24 V DC (2 W)

Standardized Valves and Valves Systems