HYBRID COOKTOP.

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Presentation transcript:

HYBRID COOKTOP

HYBRID • Product Weight – 54 Lbs. • Single phase 3- or 4-wire cable, 120/240 or 120/208 Volt, 60 Hertz, fused on both sides of line with ground. • Connected Load (kW Rating) @ 240/208 Volts = 8.1/7.1 kW •Amps @ 240/208 Volts = 33.8/34.1 Amps • Recommended Circuit Breaker – 40 Amps

How to take the HYBRID apart

COOLING FAN & THERMOSTATS Remove the 8 screws that hold the service panel

COOLING FAN Unplug the 2 wires from the cooling fan. (A B) Remove the 3 screws holding the cooling fan to the back panel. (123) NOTE: the white wire (A) is on the lower terminal and the black wire (B) is on the exterior terminal for low speed operation. Thermostat

THERMOSTATS Remove the 2 screws that hold each of the 2 safety thermostats.

COOKTOP Remove the 3 screws that hold each of the left and right hand side trims. (6 screws)

COOKTOP Remove the 9 screws from all around the cooktop. IMPORTANT: There are 6 spacers that absolutely need to be installed in order for the cooktop to have proper air circulation all around it.

COOKTOP Gently lift the cooktop from the back at roughly at 90° leaving the front portion as low as possible. IMPORTANT: Stop at this point and refer to next step

COOKTOP Locate and remove the communication wire from the inner part of the glass cooktop control. Remove and gently put the cooktop aside in order to prevent any damage on it or to the customer’s kitchen... DO NOT prop the cooktop up against anything. Lay it down to prevent damage.

SURFACE CONTROLS The left and right hand side controls are each held to the glass top by 11 plastic clip retainers (circles) and one alignment pin (arrow).

SURFACE CONTROLS The 2 controls are joined by a flex connection. NOTE: The blue side of the flex connector goes under the control facing the glass cooktop. The metallic side goes facing the control.

RADIANT ELEMENTS There are 2 screws and springs that pushes the radiant element up towards the glass cooktop. To remove, push down on the element, align the screw and hole and pull away from the hole. (both sides)

RADIANT ELEMENTS Upon replacing a radiant element, make sure to remove and install the springs and screws diagonally across.

INDUCTION ELEMENTS Locate where the induction element wires go through the insulation, pull the insulation up, unplug the blue wire (A) and unscrew the 2 power lines ( 1 & 2 )

INDUCTION ELEMENTS Upon installing an induction element back, realign it with its anchorage pins.

RADIANT ELEMENT BOARD Remove the one screw that holds the metal separator in place.

Remove the nut that holds the ground wire to this metal separator.

RADIANT ELEMENT BOARD Pull the first layer of insulation up and away from the relay board. Gently remove this metal separator away making sure that the black wire quick connector slides through the round opening.

RELAY BOARD Remove the 5 quick connections (1-5) and press on the 4 plastic retainers (circles) in order to replace the relay board.

INDUCTION ASSEMBLY Remove the second layer of insulation

INDUCTION ASSEMBLY Remove the one black wire quick connection. It is located through the hole on top of the induction housing assembly.

INDUCTION ASSEMBLY After having unplugged the black wire quick connection, pass it through the opening towards the radiant relay board side.

INDUCTION ASSEMBLY Remove the 10 screws that hold the induction housing assembly cover.

INDUCTION ASSEMBLY Gently lift the induction cover up and away.

INDUCTION ASSEMBLY At this point, the housing assembly will be free; remove the 4 wires and replace the housing.

INDUCTION ASSEMBLY 1 Complete housing assembly 2 Generator board 3 Filter board 4 Cooling fan

INDUCTION ASSEMBLY