Peter Erning, PSP-T11, Power Gen 2010 Advantages of vertical and horizontal integration in process and substation automation Version 07 english

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports 800xA - More than a DCS Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Power Plant Control System 800xA Vertical and horizontal integration Unit Turbine Boiler protection system Auxiliary systems Local I/O Controller Generator/ Unit protection system Electrical auxiliary power supply IEC 61850 Profibus DP HART System Server Control Network Plant Network Workplaces Systems installed by ABB Third-party systems black boxes Office workplaces Network control centers Remote access Maintenance management SAP system Enterprise LAN WLAN Operating Monitoring Optimization Trend curves Reports Diagnosis Asset Management Engineering Intelligent Electronic Devices (IED) M Industrial Ethernet Integration of Instrumentation

Power Plant Control System 800xA Vertical and horizontal integration Unit Turbine Boiler protection system Auxiliary systems Local I/O Controller Generator/ Unit protection system Electrical auxiliary power supply IEC 61850 Profibus DP HART System Server Control Network Plant Network Workplaces Systems installed by ABB Third-party systems black boxes Office workplaces Network control centers Remote access Maintenance management SAP system Enterprise LAN WLAN Operating Monitoring Optimization Trend curves Reports Diagnosis Asset Management Engineering Intelligent Electronic Devices (IED) M Industrial Ethernet Instrumentation and eBOP from ABB

Power Plant Control System 800xA Vertical and horizontal integration Local I/O IEC 61850  The standard for substation automation Operating Monitoring Optimization Trend curves Reports Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

IEC 61850 Intelligent Electronic Devices (IEDs) and Logical Nodes TCTR PTOC XCBR CSWI XSWI CILO MMXU SS Distributed Control System Ethernet / IEC61850 IED with Logical Nodes Substation

IEC 61850 Substation Configuration Language (SCL) TCTR PTOC XCBR CSWI XSWI CILO MMXU .SCD = Substation Configuration .SSD = System Specification (Single line) .ICD = IED Capability Distributed Control System Ethernet / IEC61850 IED with Logical Nodes Substation

IEC 61850 The standard for substation automation Worldwide common standard for communication in substations Interoperability instead of multiple protocols Based on Ethernet Reduced cabling Logical Nodes contain data and semantics Simplified engineering Substation Configuration Language (SCL) Easy exchange of configuration data

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports Integration of the substation Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Integration of the substation into System 800xA Plant operator Workplace Electrical workplace 800xA Clients IED  800xA Automation: Automatic commands, status signals 800xA Server IED  800xA OPC Server: Manual commands, status signals, alarm & event, disturbance records 800xA Controller Ethernet / IEC61850 IED with Logical Nodes MMXU CSWI CILO CILO CSWI MMXU IED  IED: 61850-GOOSE Interlocking, Zripping Substation

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports Relion IEDs  Full data access Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

ABB IEDs in the power plant Full access to eBoP data SUE 3000 10 kV 21 kV G M 690 V AC 400 V AC 220 V DC SUE 24 V DC >110 kV Grid connection Generator Main transformer Auxiliary transformer Backup supply High speed transfer device MV motors LV motors Battery Actors Synchronization Excitation REG 670 REx 615 REx 630 RTU 560G

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports 800xA - Intelligent Information Management Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Example feed water pump Different views Operator workplace Electrical workplace 40BBD05 Feed water pump GS001 40LAC30AP001 References (read only) Read only

Example medium voltage IED: REF615 Asset Monitor Condition monitoring IED Circuit breaker Operation Monitoring Time (Inactivity) Breaker Contact Travel Time Operations Cycle Counter Accumulated Energy Spring Charge Indication Gas Pressure Supervision  Estimation of remaining lifetime

Power Plant Control System 800xA Vertical and horizontal integration Operating Monitoring Optimization Trend curves Reports One System 800xA  Reduced costs Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

Typical separation of process automation and substation automation Unit Turbine Boiler protection local I/O Controller Generator/ Unit protection system Electrical auxiliary power supply IEC 61850 Profibus DP HART 800xA Server Operator workplaces Intelligent Electronic Devices (IED) M Industrial Ethernet SCADA Server Electrical workplaces Coupling by distribution boxes

One System 800xA for power plants Operating Monitoring Optimization Trend curves Reports Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset Management Engineering Plant Network WLAN System Server Control Network WLAN Controller Unit Turbine Boiler protection system Auxiliary systems Third-party systems black boxes Generator/ Unit protection system Electrical auxiliary power supply Systems installed by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M Intelligent Electronic Devices (IED)

One system  reduced investment costs Less (different) hardware PCs Cubicles Less interfaces Maintenance systems (SAP, Maximo...) Remote access for engineering, diagnostics, etc. Simplified bidding Description of SCADA functionality of substation automation can be omitted

One system  reduced operation costs Operator efficiency horizontal integration of different views Electrical engineer gets more functionality: Trends, alarm & event management, statistics Plant wide events with synchronized time stamps Less spare parts Less system maintenance User rights, Backup, Security, Interfaces Continuous and less documentation Reduced training for plant operator, electrical and maintenance engineer

Power Plant Control System 800xA System overview Unit Turbine Boiler protection system Auxiliary systems Local I/O Controller Generator/ Unit protection system Electrical auxiliary power supply IEC 61850 Profibus DP HART System Server Control Network Plant Network Workplaces Systems installed by ABB Third-party systems black boxes Office workplaces Network control centers Remote access Maintenance management SAP system Enterprise LAN WLAN Operating Monitoring Optimization Trend curves Reports Diagnosis Asset Management Engineering Intelligent Electronic Devices (IED) M Industrial Ethernet 800xA - More than a DCS Integration of Instrumentation 800xA - Intelligent Information Management One System 800xA  Reduced costs the substation Instrumentation and eBoP from ABB IEC 61850  The standard for substation automation Relion IEDs  Full data access