AUTOMATIC ON-LINE BRUSHING FOR HEAT EXCHANGERS AND CONDENSERS

Slides:



Advertisements
Similar presentations
Filtersorb SP3 & Scale Prevention
Advertisements

Ball-Tech Energy Ltd. Present the BallTechnic® System
Antero Punttila Analyzing most typical energy saving measures Energy Efficiency of Steam and Condensate Systems Antero Punttila, Motiva Oy.
ENERGY SAVING IN STEAM GENERATION AND TRANSPORT IN FOOD INDUSTRY
The BallTech ® System Energy saving opportunity for water-cooled chillers.
Good Steam Engineering means Proper sizing, insulation, routing and trapping High pressure distribution and reduction at the point of use Separating condensate.
Exhaust Heat Recovery Systems
STEAM TRAPS.
Heat Recovery for Commercial Buildings
What is a Cooling Tower? Building Equipment Using Cold Water Cooling Tower Make-up Water HOT COLD AIR Cooling Tower Water Treatment Going Green! No Chemicals!
Cold-Plus™ Refrigerant Enhancer
 Fouling prediction  Determination of most economical exchangers maintenance  Calculation of charges in monetary value caused by tube efficiency losses.
The Bottom Line In Energy Cost Reduction Energy Automation Systems, Inc. EASI.
Bereichskennung oder Produktname Process Instrumentation and Analytics Januar, 2003 Folie 1 A&D PI2 SE1 Siemens Process Analytics in the Cement Industry.
©2005 Armstrong International, Inc. Open and Closed Systems.
Magnetizing Water GMX International.
44 th Annual Conference & Technical Exhibition By Thomas Hartman, P.E. The Hartman Company Georgetown, Texas Sustainable Chilled Water.
Cold-Plus™ Refrigerant Enhancer
Cold-Plus™ by TRIFECTA DISTRIBUTORS LLC
©2005 Armstrong International, Inc. Proper Piping Practices (Pumps)
The High Cost of CONTAMINATION Oil Contaminated Refrigerant costs you MONEY in more ways one! in more ways than one!
Heat Exchanger Stall.
Hawke’s Bay Refrigeration
ME 414 – TEAM #1 JENNIFER HACKER JESSE KENDALL CHRISTOPHER ROGERS BRANDON RODRIGUEZ ALEK VANLUCHENE Heat Exchanger Design.
Volvo Group North America, LLC Reuse of Wastewater - A Manufacturer’s Experience Steve Pierett, Env.Mgr. CEM, CRM, CP EnMS-Industrial.
District Heating Technology Improvement of district heating systems efficiency starts at the consumer New calculation tools help consumer and district.
Automatic Tube Cleaning System for Condensers and Heath Exchangers
OVER 20 YEARS OF ENERGY SAVINGS FRIGI-TECH REFRIGERANT OIL ADDITIVE Frigi-Tech International, Inc Prairie Wind Lane,. Houston, Texas T:
Heat Transfer Equations For “thin walled” tubes, A i = A o.
C.Q.M Automatic T ube C leanin g S ystem (ATCS) June-2005.
Technology details, potential and experiences of Trigeneration
NOVO ETS IMPROVING YOUR ORGANIZATIONS’ ENVIRONMENTAL, HEALTH AND SAFETY PERFORMANCE ENERGY MANAGEMENT IN THE CONTEXT OF GREEN PRODUCTIVITY.
Rod Dry Dec Training Module #6: Problem Statement Low pressure steam (1 barg) is condensed in a heat exchanger with cooling water. The exchanger.
INTRODUCTION. Function of Chillers Remove Cool Control Support.
New Line 5000 Dryers Dryer T5290 – T5550 – T5675
Anti – Odour & VOCs Environmental Protection with The Bio-Trickling Filter Technology Daega Powder Systems CO., LTD CHEON-AN.
Introduction to Energy Management. Week/Lesson 9 part a Evaporative Cooling and Cooling Towers.
ECO SERIES. FEATURES OF ECO SERIES BENEFITS TO THE CUSTOMER LOWEST SPECIFIC POWER RTM PROCESS IN FRP MOULD UPTO 33% POWER SAVING HIGHER FLEXURAL STRENGTH.
Esbe Rotary Motorized valves The ESBE Rotary Motorized valves (mixing valves and actuators) are used to control heating and cooling in buildings. We offer.
Hilario J. Negrón (787) ext 3223 (787) Measuring Operational Efficiency.
By: Jim Kibby Fouling and ROI Tools (Return On Investment)
Lack of dedicated building meter – Solution: Estimate square footage of Herberger in relation to total area serviced by meter – Estimate 12% of total.
Presentation Title Presented by Joe Blow Top Applications.
Presentation Title Presented by Joe Blow Process Cooling LAKOS JCX and PRX Systems Hector Vigil Steve Geisel.
Prepared by : Nishant .A. Raval
B26 The AsyMatrix Condenser for Heat Pumps Powerful, just smaller.
Overview of HVAC Filtration
Staying Ahead of the Curve IFM Outsourcing pushes the envelope on energy savings Chris Pesek, Managing Director Integrated Facilities Management, JLL.
MixRite Water Driven Injectors Training
Presentation Title Presented by Joe Blow Heat Transfer 101 & ROI.
Investment vs Operating cost The average 800,000 ft² Property has $24,000, replaceable physical plant. The cost of water treatment is $ $0.04/
Enhancing The Efficiency Of New And Existing Cooling Systems Dr Robert Lamb CEng FInstR Group Sales & Marketing Director Star Refrigeration Ltd.
GPAEE New Technologies Blitz 960 Brook Road, Unit 3, Conshohocken, PA * Phone: (610) * Fax: (610) * Feb 18, 2016.
FilterSorb SP3 Removal of Scales: Part V -by Deepak Chopra.
WATER CONSERVATION ISO
Lined Manifolds datapipe MĂGURENI CONSTRUCŢII S.R.L.
The Benefits of Automated Boiler Blowdown
ARAC/H/F Air-cooled water chillers, free-cooling chillers and heat pumps Range: kW.
Energy Savings Projects
Case sample of a CT option
Chiller Energy Audit Welcome remarks TBD..
New Line 5000 Dryers Dryer T5290 – T5550 – T5675
3E Plus Program Software Insulation Thickness Calculator
Desuperheater Water Heater, Heat Pipe Heat Exchangers, ECONET | Leading Manufacturer | Manor
High Quality Ammonia purifier for Refrigeration Plants | Maniks
Desuperheater Heat Transfer Device Manufactured by Maniks
Energy Efficiency Technology for Fluid Environments
PRODUCTS (POWER PLANT)
Flo-Direct®.
First Exam is on March 21 Examples are posted on the course website !
Presentation transcript:

AUTOMATIC ON-LINE BRUSHING FOR HEAT EXCHANGERS AND CONDENSERS Energy Saving – Performance Enhancing

What is EQOBRUSH? An automatic on line cleaning system for chiller condensers and heat exchangers Cleans fouling from piping without shutting down the equipment Various cleanings per day avoid any fouling or scaling in pipes Energy savings and capacity gains allow an earn‐back period of less than 6 months

Benefits of EQOBRUSH 10‐40% Energy Savings Reduction of machine down‐time for cleaning Reduction of chemicals for water treatment and periodical cleaning Increased production capacity Reduction of water consumption

Principles of Operation The automatic valve reverses the water flow in the Heat Exchanger every few hours for 30 sec. Nylon brushes (housed in baskets connected to the tube ends) are then propelled through the pipes, cleaning any scaling or fouling After the reversion the brushes position in their baskets, causing no pressure loss Reversed

Benefit: Energy saving Examples of the amount of scale build‐up, and the increase in power consumption for various fouling factors is illustrated in the Fouling Factor Table. Fouling Scale Power Factor FF thickness in mm increase required 0.000 0.000 0.00% 0.0001 0.03 1.10% 0.0005 0.15 5.50% 0.0010 0.30 11.0% 0.0020 0.61 22.0% 0.0030 0.91 33.0% 0.0040 1.22 44.0%

Benefit: Energy saving The Graph illustrates potential savings for different condenser sizes based on 0.00025 FF with OLC, compared to 0.002 FF without OLC

Benefit: Reduced maintenance cost and machine down‐time Periodical maintenance of chillers is eliminated by the EQOBRUSH‐system which means reduction in: Costs of labor, Cost of chemicals Cost of cleaning equipment Human exposure to corrosive chemicals

Benefit: Reduced water consumption EQOBRUSH allows a higher level of salt concentration (higher cycle of concentration) in the cooling water. Reduction of blow‐down volumes (eg sewage cost) Reduction of suppletion water volumes (water cost)

Benefit: Capacity Optimal cooling performance guarantees equipment can run at top capacity. Sub‐optimal cooling leads to underperformance Down time for manual cleaning = capacity loss (up to 5%)

Comparing EQOBRUSH with Ball Based systems WACON‐OLC Lower investment, simpler system Lower system maintenance, lower replacement cost All pipes get brushed on each cycle € all pipes remain clean Ball Systems More complex system, requires higher investment Strainer to catch balls needs replacement, balls get lost and need replacement Pipes in “slow zone” of unit (outside) get less cleaning cycles

Components Standard product lines: – OLC‐Valves in 8 standardsizes ranging from 150‐500 mm (increase by 50 mm) Brush and Basket sets (2 baskets, 1 brush) in most common sizes from 10‐28 mm Special sizes on request

Payback & ROI Sample Calculation

Company background Kalvo GMBH; Germany founded and focused on OLC since 1982 WACON Int. Ltd; Specialist in industrial water cooling solutions in Asia since 1996 Newly formed JV WACON‐KALVO to introduce this technology to Asia QUALITY GUARANTEE: All products manufactured in Germany