Static Management Program (SMP)

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Presentation transcript:

Static Management Program (SMP) StaticControl.com © 2016 Desco Industries Inc.

Static Management Program (SMP) State of the ESD Industry Past: HBM (human body model) most prevalent failure mode S20.20 level of compliance sufficient for most operations Current: CDM (charged device model) largest source of ESD issues Must assure customers of ability to safely handle Class 0 components Continuous monitoring is essential in high-reliability, high value environments Critical to include SMT equipment Diagnosing ESD problems can be challenging – data required Future: Process control is inevitable. Customers will come to expect this. High levels of automation, ultra-sensitive components, and shop floor software will drive manufacturers to proactively manage their ESD initiatives Compliance verification replaced by auditing data – inspections inadequate StaticControl.com DescoIndustries.com

Static Management Program (SMP) What is the Best Solution? System based on continuous detection in production areas Ongoing readings at every stage where product could be damaged Constant collection, reporting and analysis of data Equal attention to machine, bench and personnel monitoring User-friendly tools for ESD coordinators who wear many hats Ability to demonstrate robust static control measures to customers Transition away from reactive, fire-fighting approaches to proactive programs based on active management of entire ESD environment DescoIndustries.com StaticControl.com

Static Management Program (SMP) SCS Static Management Program (SMP) continuously monitors your ESD process control system throughout all stages of manufacturing. Static Management Program (SMP) captures data from SCS workstation, equipment and ESD event continuous monitors and provides a real-time picture of critical manufacturing processes. DescoIndustries.com StaticControl.com

Static Management Program (SMP) EM Aware Monitor The EM Aware Monitor detects and measures electrostatic discharge (ESD) events, as well as static voltage and ionization parameters (depending on the model). The EM Aware Monitor is a continuous monitor with comprehensive diagnostics and troubleshooting features for use in an ESD environment. Provides monitoring of critical ESD processes and is an instrument that can qualify tools for handling ESD-sensitive devices, making it an essential ESD management tool. DescoIndustries.com StaticControl.com

Static Management Program (SMP) WS Aware Monitor The WS Aware Monitor continuously monitors all grounding parameters in full compliance with ANSI/ESD S20.20 in accordance with ESD TR1.0-01-01, as well as high-frequency noise (EMI) on ground. WS Aware Monitors utilize dual wrist straps for a continuous resistivity check of human body connection using advanced digital signal processing technology for reliable monitoring utilizing ultra-low control voltage. Optional Big Brother remote terminals allow the monitor to alarm when an operator approaches static sensitive components, but does not plug in his/her wrist strap properly. WS Aware CTC061 provides continuous monitoring for two metal grounds (such as tools) and for two “soft” grounds WS Aware CTC062 provides continuous monitoring for four metal grounds Big Brother Remote Terminal DescoIndustries.com StaticControl.com

Static Management Program (SMP) Ground Master Monitor Ground Master Monitor is designed to provide continuous monitoring of proper ground connections of up to eight tools. Ground Master Monitor measures impedance in accordance with ANSI/ESD S20.20 Ground Master Monitor also monitors EMI Voltage signals on each ground, to assist in diagnostics of equipment lockups and malfunctions. Ground Master Monitor provides intelligent information to a facility monitoring system with detailed status on each ground connection. StaticControl.com

Static Management Program (SMP) Continuously Monitors Automated Tools Wires connected as shown Wires to monitored tools To SMP Reference Ground StaticControl.com

Static Management Program (SMP) Homepage StaticControl.com

Static Management Program (SMP) Floor View StaticControl.com

Static Management Program (SMP) Device View StaticControl.com

Static Management Program (SMP) Reports StaticControl.com

Static Management Program (SMP) Reports Data can be easily filtered and/or exported Detailed reports show all faults individually and list the characteristics of each Identifies the specific device and quantifies the intensity and duration of the fault StaticControl.com

Static Management Program (SMP) What is the Payback? Instead of spending money on just prevention, not knowing if products are protected, and unable to determine payback… Companies can now determine and measure their ROI Savings may be realized from: Higher yields & process efficiencies Elimination of costly inspections Fewer customer complaints Less re-work and lower field returns Budgets driven by performance data Leverage SMP to attract and retain customers New source of competitive advantage Tip the scale in project negotiations StaticControl.com