Enabling High Efficient Power Supplies for Servers

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Presentation transcript:

Enabling High Efficient Power Supplies for Servers Intel Technology Symposium 2004 Enabling High Efficient Power Supplies for Servers Arshad Mansoor VP Engineering EPRI PEAC Corporation Brian Griffith Enterprise Power Conversion Intel Corporation

Agenda Present state of server power delivery Why improve server efficiency? Initiatives & Programs Call to Action

Data Center Power Delivery UPS 88 - 92% Power Dist 98 - 99% Power Supply 68 - 72% dc/dc 78 - 85% HVAC 1,200W / 1 Ton (76%) US Annual Energy Consumptions of 30TW-h flows through this inefficient delivery path

Cost of power delivery = $8,200 / 100 systems Power Path Efficiency Power (kW) MW-h Cost Load Cooling 3.1 113 $8,500 Loads Systems (x100) (not including dc/dc & ac/dc) 9.8 x 85% Dc/dc 2.1 109 $8,200 x 70% Power supply 5.1 x 90% UPS 1.9 x 98% Distribution 0.4 x 76% Delivery Cooling 3.0 Total = 40% Total 222 $16,700 Total efficiency ≈ 40% Cost of power delivery = $8,200 / 100 systems

Energy consumption is increasing System Power Roadmap Energy Cost x100 systems (k$) $28.6 $23.8 600W $21.5 500W $16.7 450W 1U Power Supply Output watts 350W ‘03 ‘04 ‘05 ‘06 Assumptions: Power supply, UPS, & Cooling efficiency flat Average consumption = 34% of Maximum Energy consumption is increasing

Agenda Present state of server power delivery Why improve server efficiency? Initiatives & Programs Call to Action

Energy Savings Estimate: Improving PS Efficiency 70% to 85%  5.8 TW-h AEC improvement (Range 4.4 TW-h to 9.1 TW-h) Peak Demand Savings  670 MW (Range 500MW to 1040 MW) 5.8 TW-h AEC is equivalent to Power for  530,000 houses Total electricity bill of  $435 million  4.4 million tons of CO2 emission Emission from  890,000 cars US Estimates; California  11% of US savings Realistic efficiency improvements generate significant energy savings

Annual cost reduced by $3,500 / 100 systems Cost of Power Delivery Power Path Efficiency Power (kW) MW-h Cost ($k) Load cooling 3.1 113 8.5 Loads Systems (x100) (not including dc/dc & ac/dc) 9.8 x 85% Dc/dc 2.1 109  62 8.2  4.7 x 70%  85% Power supply 5.1  2.1 x 90%  94% UPS 1.9  0.9 x 98% Distribution 0.4  0.3 x 76% Delivery Cooling 3.0  1.7 Total = 40%  51% Total 222  175 16.7  13.2 Annual cost reduced by $3,500 / 100 systems

Case Study: PSU efficiency effects on data center cost This is taking the same method and applying at a Macro level Based on NY Data Center # 2 Case Study (LBNL); Total IT Load: 4335 kW; http://datacenters.lbl.gov/NYDataCenter.html 85% efficiency ≈ $750,000 annual savings !

The Business Case for Increasing Server PSU Efficiency Power Supply Price Range This is a good slide showing that the NPV assuming a 4 year life cycle could be several times more than the cost of the power supply – this is based on my excel calculator See http://hightech.lbl.gov/ for calculation and assumptions ; based on a 350W PSU powering a 1U server with 120W load, 4 year life cycle 85% Efficiency ≈ $40 per power supply savings annually

System Density Improvements Rack Density (85% / 70% efficient PSU) +5 +4 W/ft2 +4 +4 +3 +2 +2 +1 +7 Typical density = 90-150W/ft2 (2.7-6.7KW / rack) 85% efficient power supply = +1 to +5 more systems / rack

Agenda Present state of server power delivery Why improve server efficiency? Initiatives & Programs Call to Action

Intel power management initiatives Demand Based Switching (DBS) Lower power consumption when processor utilization is low PS Monitoring Interface (PSMI) Measure power delivery efficiency Measure real power consumption Power Configuration Tool (Pconfig) Estimated system thermal load CEC and SSI involvement

PS Research Background Lawrence Berkley National Laboratory working on a 10-year research initiative/ “roadmap” for Energy Efficient Data Centers. Project sponsored by PIER (Public Interest Energy Research) program of the California Energy Commission. http://datacenters.lbl.gov/

Research Roadmap Collecting and analyzing data center market information (benchmarking data center energy use, developing best practices, etc.) Improving facility efficiency (HVAC, electrical, monitoring and controls, etc.) Improving interface between facility/building systems and IT equipment Improving efficiency of IT equipment

Ecos/EPRI-PEAC’s part: Research Roadmap Collecting and analyzing data center market information (benchmarking data center energy use, developing best practices, etc.) Improving facility efficiency (HVAC, electrical, monitoring and controls, etc.) Improving interface between facility/building systems and IT equipment Improving efficiency of IT equipment Ecos/EPRI-PEAC’s part: Server power supply efficiency UPS efficiency (Server benchmarks)

Server PS Project : Goals Short term: Secure industry support for strategy to improve server PS efficiency Develop a standard test method and conduct efficiency tests Make data on PS efficiency by server model (and estimates of economic benefits) widely available

Today’s Efficiency Level for Server Multi output AC/DC EPS: Entry Power Supply ERP: Entry Redundant Power TPS: Thin Power Supply This is the efficiency level that is recommended in the SSI PS specification – based on our general sense the market will just meet these – however as we get testing completed we will have a more definitive idea Source: Server System Infrastructure (SSI) PSU Specification Market is at these efficiency levels

SSI adding efficiency testing to align with EPRI-PEAC testing method EPS 1U Version 2.1 Loading Guidelines This is a sample of the power supply guideline that we developed – this is for just one type of power supply – in total loadingguidelines for 1U, 2U, Pedestal and EPS12V PS have been developed SSI adding efficiency testing to align with EPRI-PEAC testing method

A consistent test protocol, loading guideline & test report format will allow more visibility on power supply efficiency Sample of our testing report – similar to the desktop power supply study

Server PS Efficiency Test Data: Current Market 95th Percentile efficiency Median % power supply loading Measurement based on loading guideline documented in server PS test protocol at http://hightech.lbl.gov/psupplies.html . Sample Size N = 13; Data Source: EPRI PEAC

Loading Versus Redundancy This is showing the PS loading based on the testing for different redundancy configuration Light load efficiency especially important for redundant systems

Importance of a Flat Power Supply Efficiency Curve Since PS loading are low it is important to have a flat efficiency curve as much as possible More design focus on light load efficiency needed

Server PS Project : Goals Long term: Move the market towards widespread adoption of energy efficient PS in data centers Create an energy efficiency labeling program such as ENERGY-STAR® for server power supplies

Call to Action Market higher efficiency – it saves users $ Incentives for improving power supply efficiency are coming Suppliers: offer higher efficiency as a competitive advantage Provide feedback on ERPI-PEAC efficiency testing & loading