27th February 2017 Martti Tuomas Alatalo

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Presentation transcript:

Turning emission mitigation into growth Energy efficiency, hybridization & digitalization in action 27th February 2017 Martti Tuomas Alatalo Business Development Director Marine & Offshore – Danfoss Drives

Let’s untap the potential of the marine sector Existing technologies can reduce energy consumption and emissions from ships by up to 75% (IMO) Better use of energy can increase the sector’s efficiency and competitiveness Digitalization opens new opportunities for performance optimization and compliance with emission limits Alternative fuels – Electrification – Hybridization – Digitalization: are to great extent influencing efficiency & emissions

Marine & Offshore - High diversity Ocean-sea-lake-river going vessels carry cargo or passengers and operate scheduled route from harbor to harbor. Offshore Vessels are built and equipped for special work in offshore areas. River boat Seismic, subsea, offshore support, wind farm supply, platform supply, anchor handling, multi purpose, jack-up offshore rig, oil-rig, floating production, storage and offloading. Passenger ships, mega yachts, river vessels, cruise, tourist boats, container ships, RoPax, general cargo, LNG/LPG carriers, tankers, work vessels, other special vessels. Cargo vessel Work vessel Seismic Cable laying Oil-Rig Marine & Offshore ”100 vessel types” ”100 applications” Key application areas Work boats, dredgers, crane vessels, fishing, coastguard, naval, ocean fishing, other special vessels Marine & Offshore application areas: Power generation, power conversion, power supply, propulsion, machine room, heating & cooling, ventilation, water handling, air conditioning, deck machinery, winches, cargo handling, cranes, pumps, purpose specific equipment for work processes.

Energy efficiency and hybridization Less emissions 100% Less greenhouse gas emissions on port operations 50% Less greenhouse gas emissions on vessel operations 25% Less diesel oil usage in 20 years 100% Less greenhouse gas emissions on electric production Long distance vessels Vision 25 +25 + 25 +25 =100 % But not enough We need to be better  25 + 50 + 100 +100 is enough for sustainability ! Clean fuels Hybridization on board, better efficiency Local clean power production, e-storage Only clean power used on Harbour operations BIO LNG

Marine & Offshore applications Danfoss Drives IXA Hybridization -Power conversion -Grid converter -Energy storage -Shaft Generator -Shore supply First 10 years ; signle appliactions Secon 10 years ; integration Future ; Danfoss Drives compherensive offering , cross segments

Technology is in place Integration Hybridization PTO/PTI AC Power DC Power Shore supply E-Storage AC generator Power conversion Grid Typical E-storage applications are Time shift for production Peak load shaving for incoming power Back-up power or black-out start Battery There are AC drives all over the vessel Vessels are build for purpose and deck machinery is based on that: categorically all of them can be based on AC drive technology. Power generation can utilize AC drives to adapt generator , shore supply , … battery system into AC grid on board. Some of the vessels have DC distribution or Common DC solution on propulsion and also there AC drives & DCDC converters technology can be utilized with high power. One of the latest trend is to have shaft generator in many roles. To get power , to get more load for engine and to be electric motor .

Digitalization Digital solution I: DrivePro® Digital Services Danfoss DrivePro® Backup DrivePro® Data DrivePro® Remote Support DrivePro® Digital services includes products to effectively manage the installed base remotely. DrivePro® Analytics Customer DrivePro® Remote DrivePro® Predictive Maintenance DrivePro® Condition-based Maintenance

Digital solution I: DrivePro® Digital Services DrivePro® Data provides easy way to connect a drive to the cloud service to collect defined data points and events real-time. Data is visualized on the user friendly dashboard. Having all data in the cloud allows to monitor the installed base anytime anywhere. DrivePro® Backup DrivePro® Data DrivePro® Backup provides easy way to connect a drive to the cloud service for upload, download and maintain backups. Having backups in the cloud allows to access it anytime anywhere. DrivePro® Remote provides easy way to connect a drive to customer’s own cloud. Customer can access all data from the drive and write data to the drive. DrivePro® Remote DrivePro® Digital services includes products to effectively manage the installed base remotely.

Digital solution I: DrivePro® Digital Services DrivePro® Remote Support provides a service where Danfoss takes care of monitoring the installed base. With real-time information about drive events we ensure the equipment is available and running. Danfoss will monitor real-time all key factors and based on the service agreement take care of all necessary service actions to minimize downtime. Danfoss Customer DrivePro® Remote DrivePro® Data DrivePro® Remote Support DrivePro® Predictive Maintenance DrivePro® Condition-based Maintenance DrivePro® Analytics DrivePro® Backup DrivePro® Analytics provides easy way create sophisticated analytics from the data recorded in the cloud. Analytics helps to improve decision-making, unearth valuable insights, define and measure important KPIs and minimize risk. DrivePro® Predictive Maintenance offer integrated analysis, measurement and periodic test activities aimed at minimizing the failure risk or performance degradation of the equipment. In this way it is possible to extend the useful life and guarantee over time high levels of reliability, safety and efficiency of the plant. DrivePro® Condition-based maintenance assess equipment condition and performance by the online monitoring and detection of working device parameters and their automatic comparison with average values and models. Condition-based maintenance allows reducing drastically the costs associated with maintenance, thereby minimizing the occurrence of serious faults and fast response in case performance is deteriorating.

Digital solution I: DrivePro® Digital Services View into airconditioning (1 year online operation ) Analytics Production level System level Drive level Parameter level

Digitalization Today We communicate with vessels via VHF DSC, satellite & mobile phones, internet. We have AIS tracking and data from vessel to vessel and to shore, etc.  Digitalization in marine is not so far a way Vessels are talking to you – but individual equipment is still hiding behind EMS, PMS, and bridge systems, and we don’t see it remotely online. Tomorrow Vessel’s intelligent computer calls to mobile device ”Hi skipper, how is your morning at seaside coffee bar, I can see you on camera and you have taken quite strong coffee this moning. Don’t worry we are on energy balance and on time, you can step on board after two hours at 9:05 when approaching Kiel’s North lock. We are in one hour changing from autonomous & long haul engine mode to battery propulsion mode, please see emission report. Last night’s energy covering system problem is fixed and ventilation adjusted so that charging to propulsion batteries was successful. Vessels status 100% OK.” Vessels are more intelligent and sensing other vessels and shore team.

Digitalization Digital solution II: Marine Emission Monitoring The recent decisions on international air emission regulations on ships call for robust digital solutions which can provide the necessary overview on the ship’s emission performance on both the ship and ashore. Need to ensure compliance and a level playing field

It is reality…

Danfoss IXA’s emission sensor Advanced software algorithms that ensure optimum performance Remote operation with third party SW Remote operation with Danfoss IXA SW

Applications Feedback to SCR control system which controls the reduction of NOx Monitoring of ammonia slip Monitoring of scrubber which reduces the emission of SOx Feedback to engine control for improved energy efficiency … and many more

Digitalization of emission data Access live data from our sensors through mobile network or satellite uplink Live data available in the engine control room and on the bridge Live data available for technical staff on shore Documentation and compliance Generate MRV reports Create emission overview across fleets, voyages, time periods etc. Generate report for authorities Transfer data to “the cloud” for further analysis (big data) Optimization Reduce urea consumption in SCR applications Avoid ammonia slip induced fouling of the exhaust system in SCR applications Optimize fuel switch-over process Optimize emission performance across fleets Third-party digital monitoring platforms can easily access sensor data.

Emission SOx compliance case

Infrastructure

Conclusions Opportunities for the maritime sector: Emission mitigation is a growth factor Opportunity to leverage digitalization for compliance Marine = high-tech industry with promising future, presenting opportunities for younger generations Digitalization will enable us to do even more with less

Danfoss participants Martti Tuomas Alatalo Business Development Director, Marine & Offshore Danfoss Drives Äyritie 8 01510 Vantaa, Finland Mob: +358 40 8371 071 E-mail: martti.alatalo@danfoss.com Web: http://www.danfoss.com Allan Skouboe Chief Technical Officer, CTO Danfoss IXA A/S Ulvehavevej 61 DK-7100 Vejle Denmark Mob: +45 2320 6138 E-mail: Allan.Skouboe@danfoss.com Web: www.danfoss-ixa.com