RAMYA BALAJI ALLOY (P) Ltd. TS Certified Company Manufacturers & Exporters of Sand Cast Machined Components 1

RAMYA BALAJI ALLOY (P) LTD. is engaged in Manufacture and Supply of Sand Casted Grey & SG Automotive & Non-Automotive Components to Domestic and Overseas Customers. RAMYA BALAJI is TS Quality Certification from TUV-SUD. Quality is the utmost constituent of our products as we consider quality as the integral part of our manufacturing process. 2

Becoming Most Preferred Sand Casting Supplier with the Automotive & Non-Automotive OEMs in India and Overseas. 3

Establishing Technology driven products and achieve customer satisfaction through On Time Delivery of quality products by maintaining high productivity levels, building competent human resources, with team work & customer oriented work culture as continuous improvement process. 4

Ramya Balaji Alloy (P) LTD is established in the Year Total Area : sq. ft. 2.Covered area : sq. ft. Covered Area includes :- 1.Sand Casting Area : sq. ft. 2.Store Area + Office Area : 1000 sq. ft. 3.Future Expansion Area : sq. ft. 5

1. Wide range of castings weighing from 1 Kg to 140 Kgs. 2. Ferrous castings. 3. Professional Approach. 4. Uninterrupted Raw Material Availability. 5. Fully Equipped Laboratory for Physical and Metallurgical Tests. 6. Recently established in-house CNC Machining Facility being expanded sharply 7. CAD – Solid Works. 6

MANAGING DIRECTOR VIJAY KUMAR SHARMA DIRECTOR CHETAN GARG Moulding Dept Anil Kumar/ Deepak Kumar Quality Head Kamaljeet Design & Dev. Head Prem Singh Electrical / Mechanical Maint..Head Dharmendra Lab Dept Sushil Kumar/ Manoj Kumar Pattern Shop Sr.Engg. Ganga Prasad Electrical & Mechanical Engg Ganesh Sharma Assistant Fitters Sudhir Jha / Prakash / Dinesh Kumar Electrical & Mechanical Engg Harvinder Singh HR /Admin Head Sanjay Kumar Procurement Head Mayur Garg Finance Head Navjeet Singh AGM – Marketing (South) K.Jayabalan VP–PLANT HEAD SUDHIR GUPTA Marketing (East) Pratap Mourya Machining / Sub con. Head Santosh Segal GM – Marketing (South) K.Balachander Core Shop Ganga Prasad Melting Dept Ram Ratan / Yaspal Singh Manufacturing Head Srivastava 7 ORGANISATION CHART

 Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 500 KGS.  Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 750 KGS.  Automated Sand Plant Capacity 15 Tons/Hour.  Automated Molding Machines Make DISA Capacity 700 X 600 mm Molding Box and DT7 capacity1100X950 mm Molding Box.  No Bake Core in Acid, Easter base & Co2 system  Shell Core Shooter Make SUSHA FOUNDERS.  Hanger Type Shot Blasting Machine Make DISA.  In House Design Section with Design Tools Like SOLID WORKS, AUTO CAD.  Modernized Laboratory with Spectrometer, Image Analyzer & Metallurgical Microscope, Sand Testing Facilities.  Unit 2: Machining Facilities Equipped with VMC & CNC Machines. 8

Send Proposal to customer Approved? Product Costing Material Identification Identify Mfg. Processes Check capability? Can we outsource? Feasibility Study Fix Timelines V Fixture Design Tool Design Gauge Design Fixture Mfg Tool Mfg/ Procure Guage Mfg/ Procure V Sample Mfg Yes No Yes Refuse Customer No Yes Approved? Identify Root Cause ` Pilot Lot Mfg Yes Process Stablisation V V Approved? Over to Production Yes No Identify& Improve No Inquiry from Customer AbandonNo PRODUCT DEVELOPMENT CYCLE 9

CAD in Operation Designing Section is equipped with following facilities: CAD – Solid Works 2011 AUTO CAD 10

Manufacturing Process

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Automated Moulding Machine Moulding Line 13

POURING FACILITIES DIGITAL WEIGHING SCALE INSTALLED ON POURING LADLE 14

AUTOMATIC COUNTDOWN TIMER WITH HOOTER ARRANGEMENT FOR SGI POURING Pouring of metal

MOULD POURING LINE FIRST & LAST BOX IDENTIFICATION IN POURING LINE 16

INPROCESS TESTING FACILITIES AND SYSTEM TO IMPROVE THE PROCESS 17

PERMEABILITY TESTING It is conducted to determine permeability no. of Raw sand, Green & No bake sand.

COMPACTABILITY TEST It is conducted to determine compactability of green sand.

GREEN COMPRESSIVE STRENGTH TESTING It is conducted to determine Compression strength of Green sand, No bake sand and CO2 sand.

SAND SIEVE TESTING It is conducted to find out AFS (Fineness No.) of sand.

COIN SAMPLE SPECTRO REPORT INTIMATION SYSTEM TO MELTING FROM LAB On Spectra View 22

SPECTROMETER It is used to determine element’s composition of metals and alloys.

METALLURGICAL MICROSCOPE It is used along computer interface and image analyzer software to analyze microstructures.

BRINELL HARDNESS TESTING It is conducted to determine Brinell hardness number of Casting parts.

ULTIMATE TENSILE STRENGTH TESTING It is conducted to determine Ultimate Tensile Strength of casting test bar.

Hanger Type Shot Blasting Machine 27 Samples for Grinding & Visual Inspection

Receive Complaint Assign Team Identify Causes Consolidation of causes Why - Why Analysis Identify Root cause Propose corrective & preventive actions Finalize action plan Conduct trials Results OK? Implement to process Horizontal Deployment Monitor Effectiveness Close Complaint 28

Pulley Housing (Steering) Insulator capSteering Housing Tractor Trumpet Housing Water body 29

Castings Products Tractor Gear Housing Crank Pulley Water Pump Pulley Gear Shift Fork Ram cylinder Hydraulic Jack Water Pump Body Tractor Brake Housing

31Ster Delivery casing Steering Housing Water Body Housing (teering) TP CarrierTractor Brake Housing Rear Cover Oil SumpShaft Steering Housing 31

Some of Our Premier Clients

Contact Us Regd / Works Office Lakhowal Road, Tehsil Kumkalan, Kohara, Ludhiana (Punjab). India Website Name - Vijay Kumar - MD Name - Sudhir Gupta - CEO Cell No Cell No Name - Balachander K - GM (Marketing) Cell No: E Mail - RAMYA BALAJI ALLOY PVT LTD

THANKS For Your Precious Time 34